XBAR Resonator Narrow-Gap IDT Layout for Spurious Mode Suppression

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Solution Overview

Problem

Current RF filters using acoustic wave resonators are not well-suited for higher frequencies and wider bandwidths required in future communication networks, particularly for 5G NR standards, as they experience spurious modes that lead to undesired spurs in admittance, affecting filter performance.

Innovation Solution

The development of Transversely-Excited Film Bulk Acoustic Resonators (XBARs) with narrow gaps between busbars and ends of interdigital transducer fingers, which reduces spurious modes by adjusting the gap distance to a fraction of the IDT finger pitch, improving frequency selectivity and reducing energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional acoustic wave resonators are used in RF filters, then the filters can operate at standard frequencies, but spurious modes occur that cause undesired spurs in admittance and degrade filter performance at higher frequencies

Engineering Contradiction:
Improvefilter performanceVSAvoidspurious modes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the geometric parameters of the resonator structure, specifically reducing the gap distance between busbars and IDT fingers to a fraction of the IDT finger pitch, and adjusting the IDT finger dimensions to suppress spurious modes and improve filter performance at higher frequencies

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent modifies specific local regions of the resonator structure, particularly the gap regions between busbars and IDT fingers, by reducing the gap distance in these critical areas to eliminate spurious mode generation while maintaining overall resonator functionality

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the gap distance between busbars and IDT fingers is reduced to suppress spurious modes, then frequency selectivity and energy efficiency improve, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefrequency selectivityVSAvoidgap distance control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent establishes specific parameter ranges for the gap distance (as a fraction of IDT finger pitch) that optimize the balance between frequency selectivity and manufacturability, providing design guidelines that achieve spurious mode suppression while remaining feasible for fabrication

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If narrow gaps between busbars and IDT fingers are implemented, then energy loss is reduced and admittance stability improves, but device complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent modifies the geometric parameters of existing resonator components (gap distance, finger dimensions) rather than introducing fundamentally new structures, achieving energy loss reduction through parameter optimization while maintaining relatively simple device architecture

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the performance of RF filters by suppressing spurious modes, leading to more stable and predictable admittance, reduced energy loss, and improved frequency selectivity, making them suitable for higher frequency communication bands.

Implementation Method 1

an interdigital transducer (IDT) formed on a surface of a piezoelectric plate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Transversely-Excited Film Bulk Acoustic Resonators (XBARs) with narrow gaps between busbars and ends of interdigital transducer fingers

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS20230022403A1Transversely-excited film bulk acoustic resonators with narrow gaps between busbars and ends of interdigital transducer fingers
Publication Date: 2023.01.26 MURATA MFG CO LTD
  • US20230022403A1 patent drawing
  • US20230022403A1 patent drawing
  • US20230022403A1 patent drawing

AI summary

An acoustic resonator has a piezoelectric plate attached to the surface of the substrate except for a portion of the piezoelectric plate forming a diaphragm spanning a cavity in the substrate. An interdigital transducer (IDT) formed on the plate has interleaved fingers on the diaphragm with first parallel fingers extending from a first busbar and second parallel fingers extending from a second busbar of the IDT. An average center-to-center distance between adjacent interleaved fingers defines an IDT pitch. The IDT has a gap distance between the ends of the first plurality of parallel fingers and the second busbar, and between the ends of the second plurality of parallel fingers and the first busbar; and the gap distance is less than ⅔ times the IDT pitch.