XBAR IDT Thickness and Pitch Layout for Spurious Mode Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current RF filters, particularly those using acoustic wave resonators, are not well-suited for higher frequencies and wider bandwidths required in future communication networks, such as the 5G NR standard, which necessitates the development of more effective transversely-excited film bulk acoustic resonators (XBARs) capable of handling higher power and providing improved frequency selectivity and reduced spurious modes.

Innovation Solution

The design of XBARs involves optimizing the thickness and pitch of interdigital transducer (IDT) electrodes, using materials like lithium niobate, and incorporating features such as periodic etched holes and multi-mark IDTs to minimize spurious modes and enhance thermal conductivity, thereby improving the resonator's performance and power handling capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional acoustic wave resonators are used, then existing RF filter performance is maintained, but they are not suitable for higher frequencies and wider bandwidths required in 5G NR

Engineering Contradiction:
Improvefrequency handling capabilityVSAvoidperformance suitability for 5G NR
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the fundamental operating parameters of the resonator by transitioning to a transverse excitation mode with specific electrode configurations. The IDT electrodes are designed with optimized pitch and mark dimensions, and the resonator operates at higher frequencies through controlled thickness and material selection (lithium niobate), enabling 5G NR compatibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including lithium niobate piezoelectric material combined with metal electrodes of specific thickness ratios. The multi-layer construction with optimized material properties enables both high frequency operation and wide bandwidth performance required for 5G NR standards

Inventive Principle:
Principle #40Composite materials

2Power

If higher power handling is implemented, then power tolerance is improved, but spurious modes may increase

Engineering Contradiction:
Improvepower handling capabilityVSAvoidspurious modes
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality optimization by varying the electrode characteristics in different regions. The IDT electrodes have non-uniform pitch and mark dimensions across the aperture, creating localized acoustic field distributions that suppress spurious modes while maintaining high power handling capability in the primary resonance region

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The resonator aperture is segmented into multiple regions with different electrode configurations. This segmentation allows independent optimization of power handling in the central region and spurious mode suppression in the peripheral regions, achieving both objectives simultaneously

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If frequency selectivity is improved, then bandwidth performance is enhanced, but device complexity increases

Engineering Contradiction:
Improvefrequency selectivityVSAvoidelectrode configuration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic frequency selectivity through resonators that can be tuned via voltage application. The electric field distribution is dynamically adjusted by applying voltages to specific electrode regions, enabling frequency tuning and enhanced selectivity without requiring multiple fixed-frequency resonators, thus managing complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized XBARs demonstrate enhanced frequency selectivity, reduced spurious modes, and improved power handling, making them suitable for high-frequency applications like 5G NR, with the ability to tolerate higher RF power inputs and maintain performance across broader bandwidths.

Implementation Method 1

transversely-excited film bulk acoustic resonators (XBARs)

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

acoustic wave resonators

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS12095446B2Transversely-excited film bulk acoustic resonator with optimized electrode thickness, mark, and pitch
Publication Date: 2024.09.17 MURATA MFG CO LTD
  • US12095446B2 patent drawing
  • US12095446B2 patent drawing
  • US12095446B2 patent drawing

AI summary

Acoustic resonators and filter devices. An acoustic resonator includes a piezoelectric plate having front and back surfaces, a portion of the piezoelectric plate forming a diaphragm, and a conductor pattern on the front surface, the conductor pattern including an interdigital transducer (IDT), fingers of the IDT on the diaphragm. A thickness of the interleaved fingers is greater than or equal to 0.85 times a thickness of the piezoelectric plate and less than or equal to 2.5 times the thickness of the piezoelectric plate. The IDT comprises a first portion having a first pitch and a first mark and a second portion having a second pitch and a second mark not equal to the first pitch and first mark.