XBAR Oxide Strip Confinement for Wideband RF Filter Selectivity

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Solution Overview

Problem

Existing RF filters using acoustic wave resonators are not well-suited for higher frequencies and wider bandwidths required by future communications networks, such as the 5G NR standard bands n77 and n79.

Innovation Solution

The use of transversely-excited film bulk acoustic resonators (XBARs) with buried oxide strip acoustic confinement structures, which enhance the Bode Q factor and improve the frequency selectivity of RF filters, enabling them to handle higher frequencies and wider bandwidths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing acoustic wave resonators are used, then the filter structure is simple, but the frequency range is limited and bandwidth is narrow

Engineering Contradiction:
Improvefrequency range and bandwidthVSAvoidresonator structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The resonator is divided into multiple functional layers including piezoelectric film, acoustic confinement structures, and substrate layers. This segmentation allows each layer to be optimized for specific functions, enabling higher frequency operation and wider bandwidth while maintaining manufacturability through standardized fabrication processes for each layer

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resonator employs composite material structures combining piezoelectric materials with acoustic confinement materials of different acoustic impedances. This composite approach creates acoustic mirrors that reflect specific frequency ranges, extending the operational frequency range and bandwidth without requiring complete structural redesign

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If acoustic confinement structures are added to enhance Bode Q factor, then frequency selectivity improves, but manufacturing complexity increases

Engineering Contradiction:
Improvefrequency selectivityVSAvoidacoustic confinement structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The acoustic confinement structures utilize controlled variations in acoustic impedance through material selection and layer thickness control. By adjusting these parameters during fabrication, high frequency selectivity and Bode Q factor are achieved using standard thin-film deposition techniques, avoiding the need for complex post-fabrication assembly

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Mechanical acoustic confinement achieved through physical barriers and complex geometries is replaced with acoustic mirror structures formed by material property variations. This substitution enables precision frequency control through material science rather than mechanical design, simplifying the manufacturing process while maintaining high frequency selectivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of XBARs with buried oxide strip acoustic confinement structures significantly improves the Bode Q factor and frequency selectivity of RF filters, making them suitable for high-frequency applications such as 5G NR bands n77 and n79, while minimizing losses at band edges.

Implementation Method 1

a thin plate of piezoelectric material bonded to a substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

buried oxide strip acoustic confinement structures, which enhance the Bode Q factor

Methodology Applied
Scientific EffectAcoustic reflection: Reflection

Data Source

PatentUS12255630B2Transversely-excited film bulk acoustic resonator with oxide strip acoustic confinement structures
Publication Date: 2025.03.18 MURATA MFG CO LTD
  • US12255630B2 patent drawing
  • US12255630B2 patent drawing
  • US12255630B2 patent drawing

AI summary

Acoustic resonators, filters, and methods. A filter includes a piezoelectric plate supported by a substrate; and three or more diaphragms of the piezoelectric plate spanning a respective cavity in the substrate. A conductor pattern on the plate has interdigital transducers (IDTs) of three or more acoustic resonators. Each IDT has two sets of interleaved fingers extending from two busbars respectively. Overlapping portions of the fingers define an aperture of each acoustic resonator. Sometimes, each of the resonators has two dielectric strips that overlap the IDT fingers in first and second margins of the aperture and that extend into first and second gaps between the first and second margins and the busbars. Other times, the first and second dielectric strips are on the front surface of the plate, have a first portion under the IDT fingers and have a second portion extending into a gap between the margins and the busbars.