Handheld X-ray Aiming Light Collimator Alignment

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Solution Overview

Problem

Hand-held X-ray devices face challenges in accurately aligning the X-ray beam with the subject due to their narrow internal structure and the difficulty in mounting a collimator, leading to potential human side effects from long-term exposure and inaccuracies in X-ray photography.

Innovation Solution

A lightweight, rectangular collimator is positioned outside the emission hole, allowing for the adjustment and alignment of the aiming light, thereby simplifying the display of the X-ray irradiation area without the need for complex collimator structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a complex collimator structure using reflection mirror or aperture is adopted, then the X-ray beam alignment accuracy is improved, but the device complexity and internal structure requirements increase

Engineering Contradiction:
ImproveX-ray beam alignment accuracyVSAvoidcollimator structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the collimation function from a complex internal structure and implements it through a simple aperture hole in the emission hole cover. This separates the collimation function from the need for reflection mirrors or complex aperture mechanisms, achieving beam alignment accuracy while significantly reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The emission hole cover is segmented into functional components: the cover itself, the aperture hole, and the LED positioning structure. This segmentation allows the collimation function to be independently implemented through the aperture hole while the LED positioning is handled separately, simplifying the overall structure.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a complex collimator structure is used, then the X-ray beam alignment accuracy is improved, but the ease of manufacture deteriorates

Engineering Contradiction:
ImproveX-ray beam alignment accuracyVSAvoidease of mounting collimator
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The collimation function is extracted and implemented as a simple aperture hole in the emission hole cover, eliminating the need for complex collimator assemblies. This significantly simplifies manufacturing and assembly processes while maintaining beam alignment accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The collimation function is merged with the emission hole cover structure itself. The aperture hole is directly formed in the cover, combining the cover and collimator functions into a single integrated component, thereby simplifying manufacturing.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If the emission hole cover structure is added, then the aiming light display accuracy is improved, but the device weight increases

Engineering Contradiction:
Improveaiming light display accuracyVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The emission hole cover is designed as a thin structural component that provides the necessary functionality for LED positioning and aiming light display without adding significant weight. The thin film structure maintains structural integrity while minimizing mass.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The emission hole cover serves multiple functions: it acts as a structural component, provides LED positioning, enables aiming light display, and provides collimation through the aperture hole. This multi-functionality reduces the need for additional separate components, thereby minimizing weight increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate perpendicular alignment of the X-ray beam and image sensor, enhances portability, and reduces the risk of human side effects from long-term exposure, while maintaining convenience and accuracy in X-ray photography.

Implementation Method 1

a LED (101) disposed in an emission hole (600)

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS12285280B2Apparatus for displaying aiming light in hand-held x-ray device
Publication Date: 2025.04.29 DEXCOWIN CO LTD
  • US12285280B2 patent drawing
  • US12285280B2 patent drawing
  • US12285280B2 patent drawing

AI summary

Apparatus for displaying aiming light in a hand-held X-ray device including an X-ray irradiation part (100), an upper cover (200), a lower cover (300), a lower support (400), and an aiming light guide (500) includes: an emission hole (600) through which LED light emitted along the aiming light guide (500) is transmitted; a shield plate (700) blocking an X-ray reflected by a subject; and a front cover (800) adjusting and aligning the aiming light emitted onto the subject, so as to accurately align the aiming light to an X-ray irradiation area.