X-Ray Beam Collimator Position Sensing for Accurate Dose Calculation

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Solution Overview

Problem

Existing x-ray beam control apparatuses face challenges in accurately determining x-ray dose due to mechanical wear and low accuracy of hardware components, particularly in manual collimators, which are susceptible to mechanical play and have limited precision in calculating radiation exposure.

Innovation Solution

The apparatus employs inductive position sensors, specifically using asymmetrical LC-tank circuits with inductance to digital converters, to accurately measure the positions of collimator shutters and x-ray filters, compensating for environmental factors like temperature and mechanical play, thereby enhancing the precision of x-ray dose calculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mechanical position sensors are used in manual collimators, then the device complexity is reduced and ease of operation is improved, but mechanical wear and mechanical play reduce measurement precision and reliability over time

Engineering Contradiction:
Improvemanual operationVSAvoidposition detection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical position sensors with inductive sensors that detect the position of collimator shutters and filter assemblies through electromagnetic induction without mechanical contact. This substitution eliminates mechanical wear and mechanical play while maintaining ease of manual operation, as the inductive sensors passively detect position changes without requiring physical connection to moving parts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces inductive sensors as an intermediary between the operator's manual adjustments and the digital system that calculates x-ray dose. These sensors detect position changes through electromagnetic fields without direct mechanical contact, serving as a non-contact mediator that transfers position information from the mechanical collimator components to the digital processing system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If mechanical position sensors are used in manual collimators, then device complexity is reduced, but mechanical wear and mechanical play reduce reliability over time

Engineering Contradiction:
Improvesensor system complexityVSAvoidlong-term operational reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces mechanical position sensors with inductive sensors that detect position through electromagnetic induction without mechanical contact. This substitution reduces device complexity by eliminating mechanical linkages while dramatically improving reliability by eliminating wear-related failures. The inductive sensors have no moving parts that can wear out, ensuring long-term operational reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The inductive sensors automatically detect position changes through electromagnetic fields without requiring mechanical maintenance or calibration. The system self-adjusts to position changes as the collimator shutters and filter assemblies move, eliminating the need for mechanical adjustment mechanisms that would require periodic maintenance and reducing reliability concerns related to mechanical degradation.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If conventional hardware components are used for position detection, then manufacturing cost is reduced, but accuracy in calculating radiation exposure is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidx-ray dose calculation accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces conventional mechanical position sensors with inductive sensors that provide higher measurement precision for calculating x-ray dose. The inductive sensors detect position through electromagnetic induction, providing more accurate and consistent position data without significantly complicating manufacturing. The sensor assembly can be integrated into the existing collimator structure with minimal additional manufacturing steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a wear-resistant and highly accurate method for determining x-ray dose by precisely measuring shutter and filter positions, improving the reliability and accuracy of radiation exposure assessment.

Implementation Method 1

The inductive position sensor may comprise an electrical coil configured to generate a non-homogeneous magnetic field along a length of the electrical coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

asymmetrical LC-tank circuits with inductance to digital converters

Methodology Applied
Scientific EffectInductance conversion: Inductor

Data Source

PatentUS12498255B2X-ray beam control apparatus
Publication Date: 2025.12.16 VAREX IMAGING NEDERLAND BV
  • US12498255B2 patent drawing
  • US12498255B2 patent drawing
  • US12498255B2 patent drawing

AI summary

An x-ray beam control apparatus including at least one moveable x-ray attenuating member, and at least one position sensor, wherein the position sensor is configured to contactlessly detect movement of at least one of the attenuating members and to output a signal indicative of the position of the attenuating member.