Stabilized X-ray Contrast Agent Preparation via pH-Adjusted Thermal Processing

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Solution Overview

Problem

The challenge in preparing X-ray contrast compositions is to achieve complete dissolution of X-ray contrast agents with high dissolution temperatures without causing degradation, particularly for compounds like Compound I, which requires a higher heat load, leading to increased free iodide levels and reduced pH, compromising the physical stability and safety of the final product.

Innovation Solution

A process involving pH adjustment to 2.0-4.5, followed by heating to 60-200°C, cooling to 40-60°C, and then adjusting the pH to 7.0-8.0, ensures complete dissolution and maintains low free iodide levels, effectively stabilizing the contrast agent and preventing precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If heating is applied to ensure complete dissolution of the contrast agent, then dissolution is improved, but degradation and precipitation occur due to high heat load

Engineering Contradiction:
Improvedissolution completenessVSAvoiddegradation and precipitation
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary pH adjustment to 2.0-4.5 before heating to protect the contrast agent from degradation. This preliminary chemical modification creates a protective environment that allows subsequent high-temperature heating (60-200°C) to achieve complete dissolution without causing the harmful degradation and precipitation that would normally occur under such thermal stress.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent fundamentally changes the chemical parameter (pH) of the carrier solution to a specific range (2.0-4.5) before applying thermal energy. This parameter change enables the system to tolerate much higher temperatures (60-200°C) than conventional methods, achieving complete dissolution while avoiding degradation by operating in a different chemical regime that stabilizes the contrast agent under extreme thermal conditions.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If higher heat load is applied to dissolve compounds with high dissolution temperature, then dissolution is improved, but free iodide levels increase and pH reduces compromising safety

Engineering Contradiction:
Improvedissolution temperatureVSAvoidfree iodide levels and pH reduction
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent performs preliminary pH adjustment to 2.0-4.5 before applying high heat load, which prevents the harmful side effects of free iodide generation and excessive pH reduction. This preliminary chemical conditioning allows the system to withstand temperatures of 60-200°C necessary for dissolving high-temperature compounds like Compound I, while maintaining safety parameters through the protective acidic environment that suppresses degradation reactions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the chemical parameter (pH) to a specific range (2.0-4.5) that fundamentally alters the thermal stability characteristics of the contrast agent. This parameter change enables the use of higher temperatures (60-200°C) to achieve complete dissolution of compounds with inherently high dissolution temperatures, while simultaneously controlling the generation of harmful free iodide and preventing excessive pH drops that would compromise patient safety.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process ensures that the X-ray contrast composition is physically stable with free iodide levels below 30 μgI/ml, maintaining the integrity and safety of the diagnostic imaging agent, while avoiding the risks of degradation and precipitation.

Implementation Method 1

heating the pH-adjusted composition to a temperature above the saturation temperature for a period of time sufficient to ensure that the composition is completely dissolved

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

cooling the composition to a temperature below the saturation temperature

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS11185598B2Preparation of stabilised x-ray diagnostic composition
Publication Date: 2021.11.30 GE HEALTHCARE AS
  • US11185598B2 patent drawing
  • US11185598B2 patent drawing
  • US11185598B2 patent drawing

AI summary

The invention relates to a process for the preparation of a diagnostic X-ray composition. The composition comprises a non-ionic X-ray contrast agent in a pharmaceutically acceptable carrier. More particularly, the invention relates to a process for secondary production of X-ray compositions comprising X-ray contrast agents with a high dissolution temperature. When using the process of the invention, precipitation is avoided and degradation of the contrast agent is reduced. The process of the invention includes heat treatment of iodinated X-ray contrast agents at low pH.