X-ray Cutblock Positioning Jig for Bone Surgery

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Solution Overview

Problem

Current methods for customizing cut block guides for bone surgery are costly and time-consuming, relying on expensive imaging modalities like CT and MRI, and often require an intramedullary rod.

Innovation Solution

A positioning jig system with adjustable alignment members and guide members that use x-ray images to position a cut block accurately on a patient's bone, eliminating the need for an intramedullary rod and reducing reliance on costly imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If custom cut block guides are designed based on CT and MRI imaging, then patient-specific bone cuts can be achieved, but the process becomes costly and time-consuming

Engineering Contradiction:
Improvepatient-specific bone cut precisionVSAvoidcustom guide manufacturing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The positioning jig is pre-configured with alignment members and guide members before surgery based on standard x-ray images. The alignment members are adjusted to match the patient's anatomy from pre-operative x-rays, allowing the cut block to be positioned correctly without requiring time-consuming CT/MRI analysis and custom manufacturing. This preliminary setup enables same-day customization.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses standard x-ray imaging instead of expensive CT and MRI scans. The positioning jig itself can be a disposable or single-use device that is configured based on inexpensive x-ray images, eliminating the need for costly imaging modalities while achieving the same patient-specific customization goal.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If custom cut block guides are designed based on CT and MRI imaging, then patient-specific bone cuts can be achieved, but the cost increases

Engineering Contradiction:
Improvepatient-specific bone cut precisionVSAvoidcost
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The invention replaces expensive CT and MRI imaging with standard x-ray imaging, which is significantly less costly. The positioning jig is configured based on these inexpensive x-ray images, eliminating the need for expensive imaging modalities while maintaining patient-specific customization capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Instead of creating custom guides based on detailed 3D CT/MRI models, the invention uses 2D x-ray images to determine alignment member settings. This copying approach from simpler, cheaper imaging data achieves the necessary precision for bone cuts without the cost of advanced imaging.

Inventive Principle:
Principle #26Copying

3Measurement precision

If an intramedullary rod is used for positioning, then alignment can be achieved, but the device complexity increases

Engineering Contradiction:
Improvebone positioning accuracyVSAvoidpositioning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts the essential alignment function from the complex intramedullary rod system. Instead of using a rod that requires insertion into the bone marrow cavity, the positioning jig uses external alignment members that contact the bone surface directly, simplifying the device while maintaining positioning accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The positioning system is divided into separate functional components: alignment members for positioning, guide members for directing the cut block, and a base for support. This segmentation allows each component to perform its specific function without the complexity of an integrated intramedullary rod system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10537342B2X-ray based cutblock positioning jig
Publication Date: 2020.01.21 BIOMET MFG LLC
  • US10537342B2 patent drawing
  • US10537342B2 patent drawing
  • US10537342B2 patent drawing

AI summary

A cut block positioning jig including a first alignment member, a second alignment member, and both first and second guide members. The first alignment member is movable towards and away from a patient's bone to which the positioning jig is mounted to arrange the jig at a predetermined position relative to the bone based on x-rays of the patient. The second alignment member is movable towards and away from the bone to arrange the jig at the predetermined position relative to the bone. The first and second guide members are configured to direct cut block support members to the bone to couple a cut block to the bone to provide the bone with patient-specific cuts.