X-ray Detector Misalignment Determination Using Image Shift Analysis

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Solution Overview

Problem

Current semiconductor X-ray detectors face challenges in large-area and high-pixel production due to cumbersome heat management, making it difficult to achieve accurate alignment between multiple detectors, which affects their performance in imaging applications.

Innovation Solution

A method is disclosed to determine misalignment between X-ray detectors by obtaining and comparing images from aligned and misaligned configurations, using a combination of X-ray absorption layers and electronics systems with voltage comparators and controllers to analyze shifts and voltage changes, allowing for precise alignment and improved spatial resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple X-ray detectors are stacked to improve absorption efficiency, then X-ray absorption efficiency is improved, but alignment precision deteriorates due to heat management issues

Engineering Contradiction:
ImproveX-ray absorption efficiencyVSAvoidalignment precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by performing alignment calibration before actual X-ray imaging operations. The system captures calibration images at known positions to establish reference data, which is then used to correct subsequent imaging measurements. This preliminary calibration step compensates for alignment issues that arise during operation, allowing multiple detectors to be stacked for improved absorption while maintaining precision through pre-established reference frames.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback mechanisms by continuously monitoring detector positions and comparing actual imaging data against calibration references. The system uses the captured images to detect misalignment and applies correction algorithms to compensate for positional drift. This closed-loop feedback ensures that even when detectors are stacked and subject to thermal expansion or mechanical drift, the system can maintain alignment precision through real-time corrections.

Inventive Principle:
Principle #23Feedback

2Area of stationary object

If large-area detectors with many pixels are produced to improve imaging coverage, then imaging coverage is improved, but heat management becomes cumbersome making production difficult

Engineering Contradiction:
Improveimaging coverageVSAvoidproduction difficulty
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by dividing the large-area detector into multiple smaller detector modules or pixels that can be manufactured independently and then assembled into a larger array. This modular approach allows each small detector to be produced with standard heat management techniques, avoiding the cumbersome thermal challenges of building a single large detector. The segmented modules are then calibrated together using the image-based alignment method to achieve precise large-area imaging coverage.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate alignment of X-ray detectors, enhancing their spatial resolution and absorption efficiency, thereby improving the quality of X-ray imaging without the need for bulky cooling mechanisms.

Implementation Method 1

A semiconductor X-ray detector may include a semiconductor layer that absorbs X-ray in wavelengths of interest. When an X-ray photon is absorbed in the semiconductor layer, multiple charge carriers (e.g., electrons and holes) are generated

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

a first voltage comparator configured to compare a voltage of the electrode to a first threshold; a second voltage comparator configured to compare the voltage to a second threshold

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS10820882B2Methods for determining misalignment of X-ray detectors
Publication Date: 2020.11.03 SHENZHEN XPECTVISION TECH CO LTD
  • US10820882B2 patent drawing
  • US10820882B2 patent drawing
  • US10820882B2 patent drawing

AI summary

Disclosed herein is a method comprising: obtaining a third image from a first X-ray detector when the first X-ray detector and a second X-ray detector are misaligned; determining, based on a shift between a first image and the third image, a misalignment between the first X-ray detector and the second X-ray detector when the first and second detectors are misaligned; wherein the first image is an image the first X-ray detector should capture if the first and the second detectors are aligned.