X-ray detector temperature stabilization using model predictive control

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Solution Overview

Problem

Existing temperature stabilization methods for X-ray detectors in CT systems suffer from thermal inertia, leading to delayed response times and temperature instability, especially during sudden changes in radiation intensity, resulting in image artifacts.

Innovation Solution

A method that uses a Model Predictive Control system to maintain constant total electrical power in detector elements by adjusting a heat-generating circuit arrangement, coupled with variably adjustable heating elements, to compensate for changing radiation intensity and heat input, thereby stabilizing temperature without significant delay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If temperature control is implemented using conventional feedback control with temperature sensors, then temperature stabilization is achieved, but response time is delayed due to thermal inertia

Engineering Contradiction:
Improvetemperature stabilizationVSAvoidresponse time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The patent applies preliminary action by using feed-forward control to anticipate and compensate for temperature changes before they occur. The system monitors radiation intensity and proactively adjusts heating/cooling elements to prevent temperature deviations, rather than reacting after temperature changes are detected. This eliminates the delay caused by thermal inertia in conventional feedback control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines feed-forward control with feedback control mechanisms. The system continuously monitors both radiation intensity (for feed-forward compensation) and actual temperature (for feedback correction), integrating both approaches to achieve rapid response while maintaining temperature stabilization.

Inventive Principle:
Principle #23Feedback

2Temperature

If heating and cooling units are added to stabilize temperature, then temperature stability improves, but device complexity increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent implements multi-functionality by integrating both heating and cooling capabilities into a single temperature control system. The same control circuitry manages both thermal compensation directions, allowing the system to adapt to varying radiation intensity conditions without requiring separate independent heating and cooling systems. This reduces overall device complexity while maintaining temperature stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts the operation of heating and cooling elements based on real-time monitoring of radiation intensity and temperature. The control system can activate heating elements when radiation intensity decreases (causing temperature drop) and cooling elements when radiation intensity increases (causing temperature rise), providing adaptive temperature control that responds to changing conditions.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If temperature control intervenes after temperature rise is recorded, then control system responds to changes, but temperature deviation occurs during response time

Engineering Contradiction:
Improvecontrol responseVSAvoidtemperature deviation
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The system performs preliminary action by monitoring radiation intensity changes and proactively adjusting temperature control before actual temperature deviations occur. When radiation intensity changes are detected, the system immediately compensates by activating appropriate heating or cooling elements, preventing temperature rise or drop rather than correcting it after occurrence. This eliminates the temperature deviation that would otherwise occur during the response time delay of conventional feedback control.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures rapid and precise temperature stabilization, minimizing signal drift and maintaining image quality by keeping the thermal output constant, reducing temperature fluctuations to less than 1 Kelvin and preventing excessive heating or cooling.

Implementation Method 1

detector elements use a sensor material which converts incident photons of radiation directly into free charge

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

a Peltier element, acts as an actuator

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Implementation Method 3

Either a heating and a cooling unit or a combined heating and cooling unit acts as an actuator

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9223038B2X-ray detector with photon-counting directly converting detector elements and method for temperature stabilization of the X-ray detector
Publication Date: 2015.12.29 SIEMENS HEALTHINEERS AG
  • US9223038B2 patent drawing
  • US9223038B2 patent drawing
  • US9223038B2 patent drawing

AI summary

An X-ray detector with photon-counting directly converting detector elements and a method for the temperature stabilization of at least one detector element of an X-ray detector of a CT system are disclosed, wherein the detector elements use a sensor material which converts incident photons of radiation directly into free-moving charge in the sensor material and wherein with the aid of a circuit arrangement (e.g. an ASIC), the number of incident photons in relation to predefined energy ranges (e.g., to imaging) is determined, wherein the total electrical power of at least one detector element is kept constant regardless of the incident intensity of radiation.