X-ray Device Multi-Material Detection Segmentation

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Solution Overview

Problem

Conventional X-ray devices face defects in detecting the profile and internal shape of objects containing multiple materials, leading to inaccurate results.

Innovation Solution

An X-ray device that irradiates a measuring object with X-rays and detects transmission X-rays, generating information based on absorption coefficients, frequency, and substance ratios to improve detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional X-ray detection is used on objects containing multiple materials, then the detection process is simple, but the detection accuracy deteriorates due to defective results

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the detection process into multiple distinct stages: initial transmission X-ray detection to obtain first detection information, frequency analysis to generate frequency information, ratio calculation to determine substance proportions, and final synthesis to generate second detection information. This segmentation allows each stage to address specific aspects of the detection problem, improving overall accuracy while maintaining manageable complexity through systematic organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes multiple parameters in the detection process: it transforms transmission X-ray intensity data into absorption coefficient values, converts absorption coefficients into frequency information through spectral analysis, and adjusts the weighting of different substance components based on calculated ratios. These parameter transformations enable the system to extract more meaningful information from the raw detection data, resolving the contradiction between simple detection and accurate results.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If absorption coefficient allocation is performed for each divided section, then the internal shape detection improves, but the data processing complexity increases

Engineering Contradiction:
Improveinternal shape detection accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the measurement space into multiple discrete sections and allocates absorption coefficient values to each section individually. This segmentation enables precise mapping of absorption characteristics to specific spatial locations, improving internal shape detection accuracy. The divided sections approach transforms continuous absorption data into discrete, manageable units that can be processed systematically.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary actions by first dividing the space into sections and pre-allocating absorption coefficient values before conducting the final synthesis. This preliminary organization of data into structured sections with assigned absorption coefficients simplifies the subsequent processing steps, as the system already has pre-processed, organized data ready for frequency analysis and ratio calculation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If frequency information and ratio information are used to modify detection data, then the detection reliability improves, but the computational requirements increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoidcomputational complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where frequency information and ratio information are continuously used to refine and modify the detection data. The frequency information from spectral analysis provides feedback on the composition of different materials, while the calculated substance ratios feed back into the final detection information generation. This iterative refinement process improves reliability by continuously adjusting the detection results based on multiple independent measurements and calculations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively restrains defects in detecting object profiles and internal shapes, providing accurate measurements by allocating absorption coefficients and adjusting frequency information.

Implementation Method 1

irradiating a measuring object with X-ray, and detecting transmission X-ray transmitted through the measuring object; generating, by using a result of detecting the transmission X-ray, first information in which a value according to an absorption coefficient is allocated

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS10190997B2X-ray device, method, manufacturing method for structure, program, and recording medium on which program is recorded
Publication Date: 2019.01.29 NIKON CORP
  • US10190997B2 patent drawing
  • US10190997B2 patent drawing
  • US10190997B2 patent drawing

AI summary

There is provided an X-ray device irradiating a measuring object with X-ray and detecting transmission X-ray transmitted through the measuring object, the X-ray device including: a first information generation portion configured to generate first information in which a value according to an absorption coefficient is allocated to each of a plurality of divided sections into which there is divided a predetermined space including at least part of the measuring object; a frequency generation portion configured to generate frequency information of the allocated value to indicate a number of the divided sections according to magnitude of the allocated value in the first information; a ratio acquirement portion configured to acquire ratio information indicating a ratio between a first substance and a second substance constituting the measuring object; and a second information generation portion configured to change the first information into second information, by using the frequency information and the ratio information.