Mobile X-ray Elevating Column Using Threaded Actuation

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Solution Overview

Problem

Existing mobile X-ray apparatuses have limitations in reaching low positions due to restricted elevation range, are heavy and complex, with difficult control and accuracy issues in their elevating columns, which hinder efficient imaging and transportation.

Innovation Solution

A mobile X-ray apparatus with a simplified elevating column comprising two segments and a dual-motor control system using threaded elongate members and receiving elements for precise and fast elevation adjustments, allowing for extended reach and compact design, enabling easier transportation and improved image capture capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a counter-weight drive mechanism is used to enable elevation adjustment, then the apparatus can achieve imaging at lower positions, but the apparatus becomes heavy and complex

Engineering Contradiction:
Improveelevation rangeVSAvoidapparatus weight
Core Design Contradiction:
Length of moving objectVSWeight of moving object

Solution Approach 1:

The patent removes the counter-weight component entirely from the elevation adjustment mechanism. Instead of using a counter-weight system, the invention employs a motor-driven threaded elongate member that directly adjusts the elevation of the X-ray tube assembly, eliminating the heavy counter-weight while maintaining elevation adjustment capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical counter-weight drive mechanism with an electrical motor system. The motor drives a threaded elongate member that converts rotational motion into linear elevation adjustment, substituting complex mechanical balancing with a simpler electrical actuation system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of moving object

If a counter-weight drive mechanism is used to enable elevation adjustment, then the apparatus can achieve imaging at lower positions, but the construction becomes complicated and control becomes difficult

Engineering Contradiction:
Improveelevation rangeVSAvoidcolumn construction
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent removes multiple complex components from the elevation mechanism, including the counter-weight, complex gear systems, and multiple adjustment units. The simplified design uses a single motor connected directly to a threaded elongate member, dramatically reducing the number of parts and simplifying the overall construction

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a complex mechanical system that requires multiple components working together to achieve elevation adjustment, the patent inverts the approach by using a simple motor-driven threaded mechanism where a single actuator provides direct control, making the system easier to construct and control

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If a counter-weight drive mechanism is used, then elevation adjustment is possible, but sufficient accuracy and fast adjustment speed cannot be achieved

Engineering Contradiction:
Improveelevation controlVSAvoidelevation accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical counter-weight system with an electrical motor control system. The motor can be precisely controlled to achieve accurate elevation positions, and the threaded elongate member provides fine adjustment capability, enabling both high accuracy and fast adjustment speeds that were not achievable with the mechanical system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter from mechanical force balancing to electrical motor control. By using electrical signals to control motor speed, direction, and position, the system achieves precise elevation adjustment with fast response time, overcoming the limitations of the mechanical system

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high precision and speed in elevation adjustments, reduces weight and complexity, extends the reach of the X-ray tube to low positions, and facilitates easier transportation, making the apparatus more compact and efficient for use and movement.

Implementation Method 1

a first threaded elongate member fixed at one of the first and second segments. The first elevation adjustment unit also includes a first threaded receiving element arranged at the other of the first and second segments, matingly engaged with the threaded elongate member

Methodology Applied
Scientific EffectThreaded mechanism (screw principle): Screw

Data Source

PatentUS9480445B2Elevating column and method of controlling elevation thereof
Publication Date: 2016.11.01 SOLUTIONS FOR TOMORROW
  • US9480445B2 patent drawing
  • US9480445B2 patent drawing
  • US9480445B2 patent drawing

AI summary

An elevating column for an X-ray apparatus, the X-ray apparatus preferably being mobile, wherein the column is rotationally fixed in relation to a base of the X ray apparatus, and the column having a plurality of segments, including: a first segment, having a first end and an opposite second end, arranged at the base with the first end, and a second segment having a first end and an opposite second end; wherein the second segment is arranged at its first end with an overlap of the first segment's second end and is moveable relative the first segment; and a first elevation adjustment unit including: at least a first threaded elongate member fixed at one of the first and second segments, and a first threaded receiving element arranged at the other of the first and second segments, matingly engaged with the threaded elongate member for elevation adjustment of said column.