X-Ray Filament Demand Control Using Knee-Point Detection

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Solution Overview

Problem

Setting the filament demand in X-ray apparatuses is complex and requires high skill, limiting the development of automated systems and resulting in inconsistent image quality and reduced filament lifespan.

Innovation Solution

A method involving a controller that varies the filament demand between two values, measures a parameter such as image quality, detects a 'knee' point in the data, and sets the demand based on this point to optimize image quality and extend filament life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the user manually sets the filament demand based on expertise, then image quality can be optimized, but the operation becomes labour intensive and requires high skill level

Engineering Contradiction:
Improveimage qualityVSAvoidoperation complexity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system automatically determines the optimal filament demand by measuring the knee point of the parameter curve, eliminating the need for user expertise in manual adjustment. The controller performs the optimization autonomously by varying filament demand and detecting the knee point in the measured parameter.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses feedback from measuring a parameter (such as image quality metric) at different filament demand values to automatically determine the optimal setting. The controller adjusts filament demand based on the measured parameter values and identifies the knee point to set the optimal demand.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the filament demand is set high to improve image quality, then better images are obtained, but the filament lifespan is reduced

Engineering Contradiction:
Improveimage qualityVSAvoidfilament lifespan
Core Design Contradiction:
Manufacturing precisionVSDuration of action of stationary object

Solution Approach 1:

The system applies partial action by setting the filament demand at the knee point rather than maximizing it. This provides sufficient image quality while avoiding excessive filament stress that would reduce lifespan. The knee point represents the optimal balance where further increases in demand yield diminishing returns in image quality.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of operation

If automated filament demand setting is implemented, then ease of operation improves, but the system complexity increases

Engineering Contradiction:
Improveautomation levelVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system replaces complex manual adjustment mechanisms with an automated electronic control system that measures a parameter and calculates the knee point. This substitution simplifies user interaction while managing system complexity through algorithmic processing rather than mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If the filament demand is not optimized, then the system is simpler to operate, but inconsistent image quality and reduced filament life occur

Engineering Contradiction:
Improvesystem simplicityVSAvoidimage quality consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary action by automatically determining the optimal filament demand before actual imaging operations. This preliminary optimization ensures consistent image quality and extended filament lifespan without complicating the subsequent imaging operations, as the optimization is completed in advance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the setting of filament demand, enhances image quality, and extends filament lifespan by maintaining optimal operating conditions, allowing for more automated and reliable X-ray systems.

Implementation Method 1

a filament, through which the passing of a heating current allows thermionic emission of electrons from the filament

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Implementation Method 2

the filament in an X-ray apparatus is heated by passing a current through the filament, so as to heat the filament by resistive heating

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 3

These electrons are accelerated under an accelerating voltage to impinge on a target including a relatively high atomic-number (high-Z) element, thereby to generate an X-ray beam from the target

Methodology Applied
Scientific EffectX-ray generation: X-Ray

Data Source

PatentUS11877377B2Method of setting a filament demand in an X-ray apparatus, controller, X-ray apparatus, control program and storage medium
Publication Date: 2024.01.16 NIKON METROLOGY
  • US11877377B2 patent drawing
  • US11877377B2 patent drawing
  • US11877377B2 patent drawing

AI summary

There is provided a method of setting a filament demand in an x-ray apparatus. The x-ray apparatus has a filament, through which the passing of a heating current allows thermionic emission of electrons from the filament. The x-ray apparatus has a target, arranged to generate x-rays from the electrons emitted from the filament. The x-ray apparatus has a detector, arranged to detect x-rays generated by the target for forming an x-ray image. The x-ray apparatus has a controller configured to perform a measurement operation of the x-ray apparatus. The measurement measures a parameter of the x-ray apparatus. The controller is configured to set a filament demand for the filament. The filament demand correlates with the current passed through the filament. The method comprises varying the filament demand between a first value corresponding to a lower filament current and a second value corresponding to a higher filament current. The method comprises measuring the parameter at a series of values of the filament demand between the first value and the second value. The method comprises detecting a knee in the measured parameter. The method comprises determining the filament demand corresponding to the detected knee in the parameter. The method comprises setting the filament demand for the x-ray apparatus based on the determined filament demand corresponding to the detected knee in the parameter.