Concavo-Convex Heat Dissipation Surface for High-Temperature X-Ray Tubes

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Solution Overview

Problem

Current heat dissipation techniques for high-temperature components, such as X-ray tube targets, are insufficient in effectively dissipating heat, leading to temperature management challenges in vacuum environments where convection cooling is not feasible.

Innovation Solution

A structural body with a heat dissipation portion featuring a first concavo-convex structure where first convex and concave portions are alternately arranged, with distances between them less than half the peak wavelength of emitted electromagnetic waves, enhancing heat dissipation by reducing reflection and increasing absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat dissipation techniques (such as black material coating or simple fin structures) are applied to high-temperature components, then the heat dissipation property is partially improved, but the heat dissipation effectiveness is insufficient for components heated to 700°C or more

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidheat accumulation
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent changes the surface structure parameters by creating a concavo-convex pattern with specific dimensional relationships to the peak wavelength of emitted electromagnetic waves. This structural parameter change increases the surface area and modifies the thermal radiation characteristics, enabling more effective heat dissipation at high temperatures where conventional coatings and simple fins are insufficient.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from conventional two-dimensional heat dissipation surfaces to a three-dimensional concavo-convex structure. By adding vertical dimensionality with convex and concave portions, the surface area is significantly increased, providing more pathways for thermal radiation and improving heat dissipation effectiveness without increasing the overall component footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If the surface area of heat dissipation components is increased using conventional methods, then heat dissipation is improved, but the component size and complexity increase

Engineering Contradiction:
Improveheat dissipation propertyVSAvoidsurface structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs curved surface geometry with convex and concave portions instead of flat or simple linear fin structures. This curvature-based design increases surface area and enhances thermal radiation efficiency while maintaining a compact form factor. The curved surfaces also reduce stress concentration compared to sharp-edged conventional fins.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Temperature

If black material is applied to the surface to increase light absorption rate, then heat dissipation is improved, but the material cost and manufacturing complexity increase

Engineering Contradiction:
Improveheat dissipation propertyVSAvoidmanufacturing process simplicity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent enables the component structure itself to serve the heat dissipation function through its concavo-convex geometry, eliminating the need for separate black material coatings. The structural design inherently increases surface area and optimizes thermal radiation without requiring additional materials or coating processes, making the component self-sufficient for heat dissipation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described structure significantly improves heat dissipation properties by reducing reflectance and increasing absorption, effectively managing high temperatures in X-ray generation and CT apparatuses.

Implementation Method 1

when the structural body is heated to 700° C. or more, a peak wavelength of an electromagnetic wave of heat emitted from the heat dissipation portion is 3 μm or less

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 2

a first concavo-convex structure is provided where a plurality of first convex portions and a plurality of first concave portions are alternately arranged, wherein a distance between first convex portions close to each other among the plurality of first convex portions, and/or a distance between first concave portions close to each other among the plurality of first concave portions is less than half of the peak wavelength

Methodology Applied
Scientific EffectElectromagnetic wave absorption: Absorption (EM radiation)

Data Source

PatentUS20240292509A1Structural body, x-ray generation apparatus, x-ray computed tomography (CT) apparatus, and manufacturing method for manufacturing heat dissipation portion
Publication Date: 2024.08.29 CANON KK
  • US20240292509A1 patent drawing
  • US20240292509A1 patent drawing
  • US20240292509A1 patent drawing

AI summary

The present invention is directed to providing a structural body in which the heat dissipation property is improved. A structural body heated to 700° C. or more includes a heat dissipation portion configured to dissipate heat of the structural body, wherein, on a surface of the heat dissipation portion, a first concavo-convex structure is provided where a plurality of first convex portions and a plurality of first concave portions are alternately arranged, wherein, when the structural body is heated to 700° C. or more, a peak wavelength of an electromagnetic wave of heat emitted from the heat dissipation portion is 3 μm or less, and wherein a distance between first convex portions close to each other among the plurality of first convex portions, and/or a distance between first concave portions close to each other among the plurality of first concave portions is less than half of the peak wavelength.