Field Emission X-Ray Source Housing for Charge Dissipation

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Solution Overview

Problem

Existing field emission-type X-ray sources face challenges in dissipating residual charges due to housings made of insulating materials, leading to emitter deterioration from arc discharges.

Innovation Solution

The X-ray source design incorporates a first housing made of ceramic and a second housing made of metal, with the second housing being grounded to facilitate charge dissipation, and includes a window on the flange for ease of connection and alignment with other devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the housing is made of insulating material such as ceramic, then the housing provides electrical insulation, but residual charge cannot be removed and emitter deterioration occurs due to arc discharges

Engineering Contradiction:
Improveelectrical insulationVSAvoidemitter deterioration from arc discharges
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The housing is divided into two separate housing parts: a first housing part made of insulating material (ceramic) that provides electrical insulation, and a second housing part made of conductive material (metal) that provides a path for charge dissipation. This segmentation allows each part to fulfill its specific function without compromise.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the housing have different material properties: the first housing part (surrounding the anode) uses insulating material where electrical insulation is critical, while the second housing part (surrounding the cathode) uses conductive material where charge dissipation is critical. Each local region has the material quality needed for its specific functional requirement.

Inventive Principle:
Principle #3Local quality

2Reliability

If the housing is made of insulating material, then charge retention is prevented through insulation, but residual charges accumulate and cannot be dissipated

Engineering Contradiction:
Improvecharge isolationVSAvoidresidual charge accumulation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The housing is segmented into two parts with different electrical properties: the first housing part provides charge isolation through insulating material, while the second housing part provides charge dissipation through conductive material connected to ground. This segmentation resolves the contradiction between charge isolation and charge dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second housing part acts as an intermediary between the vacuum chamber and ground, providing a conductive path that mediates the dissipation of residual charges while the first housing part maintains charge isolation. The intermediary structure enables both charge isolation and dissipation functions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single housing structure is used, then the device structure is simple, but it cannot simultaneously provide both insulation and charge dissipation functions

Engineering Contradiction:
Improvehousing structureVSAvoiddual function capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The housing is segmented into two functional parts that can be manufactured separately and assembled together. This segmentation enables the structure to provide both insulation and charge dissipation functions while maintaining reasonable manufacturing simplicity and assembly ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing uses a composite structure combining two different materials: insulating ceramic material for the first housing part and conductive metal material for the second housing part. This composite approach enables dual functionality (insulation and charge dissipation) within a single integrated housing assembly.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents emitter deterioration by minimizing charge retention and allows for efficient charge dissipation, while providing convenience in device integration.

Implementation Method 1

causing electrons to be emitted from the emitter by the gate voltage applied to the gate electrode

Methodology Applied
Scientific EffectField emission: Electron Beam

Implementation Method 2

causing the emitted electrons to be accelerated toward the anode electrode due to a voltage difference between the cathode voltage and anode voltage

Methodology Applied
Scientific EffectElectron acceleration: Electron Beam

Implementation Method 3

collided with the target... to generate X-rays

Methodology Applied
Scientific EffectX-ray generation: X-Ray

Implementation Method 4

easily introducing residual charges in the housing into the second housing made of metal material that are dissipated

Methodology Applied
Scientific EffectCharge dissipation: Conduction (electrical)

Data Source

PatentUS20250349487A1X-ray source
Publication Date: 2025.11.13 VATECH CO LTD
  • US20250349487A1 patent drawing
  • US20250349487A1 patent drawing
  • US20250349487A1 patent drawing

AI summary

The present invention provides an X-ray source comprising: an anode electrode on which a target is formed; a tubular-shaped first housing which is made of an insulating material and at one end of which the anode electrode is provided; a tubular-shaped second housing which is made of a conductive material and one end of which is connected to the first housing; and a cathode electrode which is provided at the other end of the second housing and has an emitter formed opposite to the target.