X-ray Tube Insulating Fluid Gap Design

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Solution Overview

Problem

The durability of X-ray generating apparatuses is compromised due to degradation of insulating members when irradiated with radiation, leading to reduced insulating performance.

Innovation Solution

An X-ray generating apparatus with an insulating fluid-filled outer case, featuring a third window with a higher linear expansion coefficient than the insulating member, which fits into an opening between the first and second windows, allowing for flowable insulating fluid and enhanced voltage withstand capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the insulating member is directly exposed to X-ray irradiation, then the structure is simplified, but the insulating member degrades and durability is reduced

Engineering Contradiction:
ImprovestructureVSAvoiddurability
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The insulating fluid serves as a protective cushion between the X-ray irradiation source and the insulating member. By placing the fluid in advance, it absorbs and attenuates the radiation before it reaches the insulating member, thereby cushioning the member from degradation and extending its service life.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of manufacture

If a fixed insulating structure is used, then manufacturing is simplified, but maintenance and replacement of insulating components become difficult

Engineering Contradiction:
ImprovemanufacturingVSAvoidmaintenance
Core Design Contradiction:
Ease of manufactureVSEase of repair

Solution Approach 1:

The insulating system is segmented into two distinct components: a fixed insulating member that provides structural support and a movable insulating fluid that can be independently replenished or replaced. This segmentation allows the fluid to be maintained separately from the structural component, simplifying maintenance procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating system transitions from a static solid insulating member to a dynamic system where the insulating fluid can flow and be replenished. The fluid's ability to move and be replaced dynamically enables easy maintenance without requiring disassembly of the entire insulating structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution prevents electrical discharge and allows for easy replacement of the third window, improving the durability and maintenance of the X-ray generating apparatus while maintaining high precision and long-term usability.

Implementation Method 1

an insulating fluid with which an unoccupied space of the outer case is filled

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

a linear expansion coefficient of the third window is greater than a linear expansion coefficient of the insulating member

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS10361057B2X-ray generating apparatus and radiography system
Publication Date: 2019.07.23 CANON KK
  • US10361057B2 patent drawing
  • US10361057B2 patent drawing
  • US10361057B2 patent drawing

AI summary

Provided is an X-ray generating apparatus, which includes: an X-ray generating tube configured to emit X-rays through a first window; an outer case configured to contain the X-ray generating tube and provided with a second window transmitting the X-rays at a position facing the first window; an insulating fluid with which an unoccupied space of the outer case is filled; an insulating member located between the first window and the second window and provided with an opening in an irradiation area of the X-ray through the first window; and an insulating third window removably fit into the opening of the insulating member, wherein a linear expansion coefficient of the third window is greater than a linear expansion coefficient of the insulating member, and the third window and the first window face each other via a gap through which the insulating fluid is flowable.