Handheld X-ray LED Alignment Apparatus

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Solution Overview

Problem

Hand-held X-ray devices face challenges in aligning X-ray beams perpendicularly to image sensors due to their small internal structure, leading to cone-cut phenomena and increased radiation time, which affects image quality and user convenience, and are hindered by the weight and size of traditional collimators making them less portable.

Innovation Solution

An LED light source is integrated inside the radiation tube of the hand-held X-ray device to mark the X-ray irradiation area, allowing for precise alignment without a complex collimator structure, enhancing portability and user convenience through efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditional collimator structure (reflector, diaphragm) is used to align X-ray beam, then alignment precision is improved, but device complexity and weight increase

Engineering Contradiction:
Improvealignment precisionVSAvoidcollimator structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical collimator structure (reflector, diaphragm) with an LED light source system. The LED emits visible light that indicates the irradiation area, substituting the complex mechanical alignment system with a simpler optical indication system that achieves the same alignment function without the complexity of traditional collimators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The LED light source acts as an intermediary between the X-ray tube and the target area. Instead of using a physical collimator to define the beam, the LED provides visual guidance (intermediary signal) to indicate where the X-ray beam will irradiate, allowing alignment without direct mechanical intervention in the X-ray path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a traditional collimator is added to the hand-held device, then alignment precision is improved, but portability deteriorates due to increased weight and size

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

The patent replaces the heavy mechanical collimator with a lightweight LED light source. The LED system provides alignment indication without the substantial weight of traditional collimator components (reflector, diaphragm), maintaining portability while achieving precise alignment through visual feedback rather than mechanical beam definition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a simple, lightweight LED light source instead of a heavy, complex collimator. The LED is a small, inexpensive component that provides the necessary alignment function without the substantial weight and complexity of traditional collimator systems, making the hand-held device truly portable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of manufacture

If distance between radiation tube and subject is increased to accommodate collimator, then collimator installation is improved, but radiation time increases

Engineering Contradiction:
Improvecollimator installationVSAvoidradiation time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent replaces the space-consuming mechanical collimator with a compact LED light source that can be integrated close to the X-ray tube. This substitution eliminates the need for increased distance, allowing the hand-held device to maintain close proximity to the subject while still providing accurate alignment indication through the LED.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Device complexity

If LED light source is used to mark irradiation area, then device complexity is reduced, but heat dissipation becomes a challenge

Engineering Contradiction:
Improveapparatus complexityVSAvoidheat dissipation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent implements a heat dissipation structure that is integrated with the LED light source itself. The LED housing or mounting structure serves dual functions: supporting the LED component and dissipating the heat generated by the LED. This self-service approach eliminates the need for separate, complex cooling systems while managing thermal output.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise alignment of X-ray beams, reduces radiation time, and improves image quality by allowing for portable and convenient X-ray imaging without the need for bulky collimators, thus preventing cone-cut phenomena and ensuring efficient heat dissipation.

Implementation Method 1

an LED light source to be simply mounted inside a radiation tube of the hand-held X-ray device and thus can mark the X-ray irradiation area

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

The apparatus according to the present disclosure employs a structure where heat occurring in the LED light source is dissipated from the LED light source itself

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS11583236B2Apparatus for marking irradiation area for handheld x-ray device
Publication Date: 2023.02.21 DEXCOWIN CO LTD
  • US11583236B2 patent drawing
  • US11583236B2 patent drawing
  • US11583236B2 patent drawing

AI summary

Proposed is an apparatus for marking an irradiation area for a hand-held X-ray device, the device including an upper cover, a lower cover, an X-ray radiation unit, a radiation tube, the apparatus, and a lower support, the apparatus including: a cylindrical member; a reflector; a PCB guide; a PCB; an LED light source; and a fastening screw, wherein light emitted from the LED light source is reflected by the reflector and marks the irradiation area on a subject in front of the reflector.