Extraoral X-ray Scan for Occlusal Dental Casts

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Solution Overview

Problem

Current dental x-ray imaging methods for obtaining volumetric images of teeth are cumbersome, inaccurate, and require multiple steps for occlusion registration of upper and lower teeth models, often necessitating the use of landmarks or third components, which complicates the process.

Innovation Solution

A method involving 3D x-ray scanning of physical dental arch models in occlusal relationship to generate 3D image data, constructing aligned maxillary and mandibular models, and using intersection zones to separate and close the models, eliminating the need for landmarks and simplifying the registration process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional CBCT scanning methods are used to obtain volumetric images of teeth, then 3D reconstruction of dentition can be achieved, but the process becomes cumbersome and requires multiple steps for occlusion registration

Engineering Contradiction:
Improveocclusion registration accuracyVSAvoidimaging process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the upper and lower dental arches into a single scanning field, capturing both arches in one CBCT scan rather than requiring separate scans. This merging approach eliminates the need for complex multi-step registration processes while maintaining accurate occlusion relationships, as both arches are captured in their natural positioned relative to each other

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple separate scans are performed for upper and lower jaws, then complete dental models can be obtained, but the procedure becomes time-consuming and complex

Engineering Contradiction:
Improvedental model completenessVSAvoidscanning procedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The imaging system is configured to scan both the upper and lower dental arches simultaneously within a single CBCT scanning procedure. This combined scanning approach reduces the total scanning time and eliminates the need for multiple separate scanning sessions while ensuring complete dental model data is captured for both arches

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent positions the dental arches in their natural occlusal relationship before scanning begins, ensuring that the occlusion registration is already established in the physical domain. This preliminary positioning eliminates the need for time-consuming post-processing registration steps, as the arches are already in their correct relative positions when the scan is acquired

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If landmark-based registration methods are used, then occlusion alignment can be achieved, but the process requires additional components and steps

Engineering Contradiction:
Improveocclusion alignment accuracyVSAvoidregistration process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent utilizes the inherent anatomical features and natural occlusal relationships of the dental arches themselves to establish registration, rather than requiring external landmarks or third components. The arches' own structural characteristics and their natural positioned relative to each other provide the registration information needed, making the system self-sufficient and eliminating additional registration steps

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a cheaper, rapid, and accurate assessment of orthodontic conditions by directly scanning teeth in occlusion, reducing the complexity and increasing the accuracy of occlusion registration, allowing for precise virtual treatment planning.

Implementation Method 1

A method for 3-dimensionally x-ray scanning the physical positive models of the dental arches

Methodology Applied
Scientific EffectX-ray radiation: X-Ray

Implementation Method 2

obtaining a series of images by directing and detecting radiation that is directed through the patient at different angles

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS10470726B2Method and apparatus for x-ray scan of occlusal dental casts
Publication Date: 2019.11.12 TROPHY SAS
  • US10470726B2 patent drawing
  • US10470726B2 patent drawing
  • US10470726B2 patent drawing

AI summary

An extra-oral imaging apparatus can obtain a 3D volume image of a portion of a head of a patient. Exemplary dental apparatus and/or method embodiments can provide 3D mesh models of surfaces of the maxillary dental arch and the mandibular dental arch in a 3D volume image obtained from a single extraoral scan of physical casts of the maxillary dental arch and the mandibular dental arch in an occlusal relationship. In one exemplary embodiment, a first 3D mesh model of surfaces of the maxillary dental arch model and a second 3D mesh model of surfaces of the mandibular dental arch model are generated. Then, contact areas where the first 3D mesh model and the second 3D mesh model intersect are removed to separate the first and second mesh models. In another exemplary embodiment, the first 3D mesh model and the second 3D mesh model can be aligned.