X-ray sensing module dark pixel positioning accuracy

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Solution Overview

Problem

Existing X-ray sensing modules face challenges in improving the accuracy or precision of positioning, particularly in applications requiring high-resolution imaging without destructive detection.

Innovation Solution

The X-ray sensing module incorporates a substrate with a sensing area containing normal pixels for light signal detection and at least two dark pixels positioned strategically within the sensing area. The dark pixels are designed to be located at specific distances from the edges of the sensing area, allowing them to serve as positioning points for improving image alignment and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dark pixels are added to the sensing area for positioning, then positioning accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidpixel structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Dark pixels serve as intermediary positioning markers that facilitate image alignment without interfering with the primary imaging function. These dedicated positioning elements mediate between the imaging system and the positioning requirement, enabling accurate image overlap through feature detection and geometric calculation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sensing area is segmented into functional zones: normal pixels for imaging and dark pixels for positioning. This segmentation allows each pixel type to perform its specialized function independently, with dark pixels strategically positioned at known locations to provide positioning references without compromising the imaging quality of normal pixels.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If dark pixels are positioned close to edges for better positioning reference, then positioning precision is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepositioning precisionVSAvoidpixel positioning tolerance
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The positions of dark pixels are predetermined and pre-calculated during the design phase. Their locations are strategically selected to maximize positioning accuracy while accounting for manufacturing tolerances. This preliminary planning allows the system to achieve high positioning precision even with moderate manufacturing variations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system employs feedback mechanisms where the actual positions of dark pixels are detected and used to calculate correction factors. These feedback-derived corrections compensate for manufacturing deviations, allowing the system to achieve high positioning precision despite variations in the actual placement of dark pixels during manufacturing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

By utilizing dark pixels as positioning points, the X-ray sensing module enhances the accuracy and precision of image positioning, enabling better overlap and alignment of multiple images, thus improving overall imaging quality.

Implementation Method 1

The photosensitive element is electrically connected to the transistor and is configured to convert a light signal into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12324694B2X-ray sensing module
Publication Date: 2025.06.10 INNOCARE OPTOELECTRONICS CORP
  • US12324694B2 patent drawing
  • US12324694B2 patent drawing
  • US12324694B2 patent drawing

AI summary

An X-ray sensing module includes a substrate, multiple normal pixels, and at least two dark pixels. The substrate includes a sensing area. The sensing area has four corners in a top view direction. The normal pixels are disposed in the sensing area and are configured to sense light signals. The at least two dark pixels are respectively disposed at different positions in the sensing area. A distance between the at least two dark pixels and an edge of the sensing area is ¼ to 1/350 of a length of the edge.