Sensing Substrate Structure for Static-Free X-Ray Image Uniformity
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Solution Overview
Problem
X-ray flat panel detectors face issues with image unevenness due to uneven external potentials and charged ions, leading to inconsistent electric fields and static electricity residues, which affect imaging quality and cause 'Mura' defects.
Innovation Solution
A sensing substrate design featuring a conductive pattern with a hollow portion and a transparent conductive portion surrounding it, providing electrostatic shielding and improved light transmittance, which reduces the occurrence of static-induced image defects and enhances bonding with scintillator materials.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If transparent conductive materials are used for electrodes on the light incident side to maximize light transmittance, then light transmittance is improved, but image unevenness occurs due to static electricity residues and inconsistent electric fields
Solution Approach 1:
A conductive pattern layer is introduced as an intermediary between the transparent conductive electrode and the sensing element. This intermediate layer provides electrostatic shielding to prevent static electricity residues and inconsistent electric fields from affecting the sensing element, while the transparent conductive electrode maintains high light transmittance. The conductive pattern acts as a mediator that resolves the conflict between optical performance and imaging uniformity.
Solution Approach 2:
The conductive pattern is designed to create an equipotential region over the sensing element by distributing charge uniformly across its surface. This equipotential shielding effect prevents local electric field variations and static electricity accumulation, ensuring uniform imaging across the detector while allowing the transparent conductive electrode to maintain optimal light transmittance properties.
2Reliability
If a solid conductive pattern is used to provide electrostatic shielding, then image uniformity is improved, but light transmittance decreases due to the opaque nature of conductive materials
Solution Approach 1:
The conductive pattern is designed with spatially varying properties: it provides continuous electrostatic shielding coverage over the sensing element area while being transparent or semi-transparent in regions where light transmission is critical. This local differentiation of conductive material properties allows simultaneous achievement of image uniformity and high light transmittance.
Solution Approach 2:
The conductive pattern is constructed using composite material structures that combine conductive and transparent properties. This could involve transparent conductive oxides, metal nanoparticle networks, or multi-layer composite structures that provide sufficient electrostatic shielding while maintaining high optical transmittance, thus resolving the contradiction between shielding effectiveness and light transmission.
3Reliability
If the conductive pattern is positioned close to the sensing element for effective shielding, then electrostatic shielding effectiveness is improved, but bonding quality with scintillator materials deteriorates
Solution Approach 1:
The conductive pattern is positioned in a different spatial dimension relative to the sensing element and scintillator bonding interface. By placing the conductive pattern on the opposite side of the sensing element from the scintillator, or in a lateral position rather than directly between bonding surfaces, the design achieves effective electrostatic shielding without interfering with the bonding quality between the scintillator and sensing element.
Solution Approach 2:
The device structure is segmented into distinct functional layers with the conductive pattern positioned in a specific layer that separates it from the scintillator bonding interface. This segmentation allows the conductive pattern to perform its shielding function independently without compromising the bonding quality of adjacent layers, maintaining both shielding effectiveness and manufacturing precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design effectively shields static electricity, improves image uniformity, and maintains photoelectric response sensitivity while ensuring good bonding with resin and scintillator layers, thereby enhancing the yield and quality of X-ray images.
Implementation Method 1
a conductive pattern on a side of the sensing element away from the base substrate, in which the conductive pattern has a hollow portion and a transparent conductive portion surrounding the hollow portion
Implementation Method 2
An amorphous silicon (a-Si) X-ray flat panel detector can convert 'X-rays' invisible to the naked eyes into 'digital signals'
Data Source
AI summary
A sensing substrate and an electronic device are provided. The sensing substrate includes a sensing unit on a base substrate. The sensing unit includes a sensing element and a conductive pattern, the sensing element has a light incident surface and a back surface that are opposite and a side surface between the light incident surface and the back surface. The conductive pattern is on a side of the sensing element away from the base substrate, and has a hollow portion and a transparent conductive portion surrounding the hollow portion, an orthographic projection of the hollow portion on the base substrate is at least partially within an orthographic projection of the sensing element on the base substrate, and an orthographic projection of the transparent conductive portion on the base substrate at least partially overlaps with an orthographic projection of the side surface of the sensing element on the base substrate.


