X-ray Sensor Frame Summing for Dynamic Range

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

X-ray imaging systems face challenges in achieving a high signal-to-noise ratio and operating effectively across a wide range of dose rates and exposure times, often resulting in image saturation due to the reliance on high saturation dose sensors.

Innovation Solution

The system records multiple X-ray image frames during a single exposure using a sensor near saturation, allowing for the construction of a single image with improved signal-to-noise ratio by summing or averaging these frames, and adjusts the frame rate to accommodate varying dose rates, enabling the same detector system to be used in diverse applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a high saturation dose sensor is used to avoid pixel saturation, then the operating range for dose rates and exposure times is limited, but the signal-to-noise ratio deteriorates

Engineering Contradiction:
Improveoperating rangeVSAvoidsignal-to-noise ratio
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent segments the exposure process into multiple sequential sub-exposures, each captured as a separate image frame. By using a sensor with lower saturation dose for each sub-exposure and combining multiple frames, the system achieves both high signal-to-noise ratio (through multiple measurements) and extended operating range (by preventing saturation in each individual frame).

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic action by repeatedly exposing the sensor to X-rays at controlled intervals during a single exposure event. The sensor captures multiple image frames at different time points, allowing the system to accumulate signal information while managing saturation risk through temporal distribution of the exposure dose.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If the frame rate is increased to reduce pixel saturation risk, then the signal-to-noise ratio improves, but the device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidframe rate control
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the temporal parameter of frame rate dynamically based on the specific application requirements and dose rate conditions. By adjusting the number of frames and their timing, the system optimizes the balance between signal-to-noise ratio improvement and device complexity, allowing flexible adaptation without requiring overly complex control mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If multiple image frames are recorded and combined, then the signal-to-noise ratio improves, but the loss of time increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidexposure time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent maintains continuity of useful action by performing all image frame acquisitions within a single continuous exposure event. Rather than taking multiple separate exposures, the system captures multiple frames during one uninterrupted X-ray exposure, eliminating dead time between exposures and maximizing the efficiency of the useful measurement action.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the signal-to-noise ratio and allows the X-ray detector system to operate across a broader range of dose rates and exposure times, reducing the risk of pixel saturation and improving image quality.

Implementation Method 1

Most X-ray sensors rely on the conversion of incoming X-rays into visible light using a scintillator

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

This visible light can subsequently be detected using a light-sensitive component, such as a charged coupled device (CCD) or photodiode

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentEP3338112B1X-ray imaging system, and method for manufacturing an x-ray sensor
Publication Date: 2022.10.19 DALSA
  • EP3338112B1 patent drawingFigure 1
  • EP3338112B1 patent drawingFigure 2
  • EP3338112B1 patent drawingFigure 3

AI summary

The present invention relates to an X-ray imaging system. The invention further relates to an X-ray sensor to be used in such system and to a method for manufacturing such sensors. According to the invention, the combination of a lower saturation dose and obtaining a plurality of image frames during a single exposure, can be used to form a final X-ray image having an improved dynamic range.