X-ray Spectrum Measurement Using Filter Wheel Pre-filters

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Solution Overview

Problem

Current x-ray CT systems using polychromatic sources face inefficiencies in spectrum measurement and calibration, leading to time-consuming procedures and potential errors due to changes in x-ray spectra over time, especially during long-running scans, which result in beam hardening artifacts and inaccuracies in tomographic reconstructions.

Innovation Solution

A simplified x-ray spectrum measurement and estimation system utilizing a filter wheel with pre-filters of different materials and thicknesses, allowing for baseline spectrum creation and real-time monitoring of x-ray source spectrum changes, enabling recalibration without the need for standard phantoms and reducing the number of required measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If standard phantom-based spectrum measurement procedures are used, then measurement accuracy is maintained, but measurement time increases significantly and errors occur during long-running scans

Engineering Contradiction:
Improvespectrum measurement accuracyVSAvoidspectrum measurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts the spectrum measurement function from the standard phantom-based procedure by implementing real-time monitoring of x-ray source spectrum changes during scans. This allows the system to measure only necessary parameters continuously rather than performing complete phantom-based measurements, significantly reducing measurement time while maintaining accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary characterization of the x-ray source spectrum during system setup or calibration phases. This preliminary data is then used to detect and correct spectrum changes during operation without requiring full phantom-based remeasurement, reducing both time and potential errors during long-running scans.

Inventive Principle:
Principle #10Preliminary action

2Power

If polychromatic x-ray beams are used, then source power is increased, but beam hardening artifacts occur in tomographic reconstructions

Engineering Contradiction:
Improvex-ray source powerVSAvoidbeam hardening artifacts
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent implements real-time feedback monitoring of x-ray source spectrum changes during scans. By continuously measuring transmission values and detecting spectrum drift, the system can dynamically adjust reconstruction parameters or apply corrections to eliminate beam hardening artifacts while maintaining the high power benefits of polychromatic beams.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameters used in tomographic reconstruction based on measured spectrum characteristics. By adapting reconstruction algorithms to the actual polychromatic spectrum measured during scanning, the system maintains image quality and reduces artifacts while utilizing the full power of polychromatic x-ray sources.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If x-ray source spectrum changes are not monitored, then system operation is simplified, but inaccuracies in tomographic reconstructions occur

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidtomographic reconstruction accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements self-service spectrum monitoring where the system automatically detects and corrects its own spectrum changes without external intervention. The x-ray CT system continuously measures transmission values and performs self-calibration during operation, maintaining reconstruction accuracy while requiring minimal operator involvement.

Inventive Principle:
Principle #25Self-service

4Measurement precision

If multiple measurements are performed for spectrum characterization, then measurement accuracy is improved, but measurement complexity and time increase

Engineering Contradiction:
Improvespectrum characterization accuracyVSAvoidmeasurement procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent performs partial spectrum characterization by measuring only the necessary transmission values required for accurate spectrum determination. Rather than performing complete multi-parameter measurements, the system measures a minimal sufficient set of transmission values through pre-filters, reducing procedural complexity while maintaining measurement accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the time and potential errors in spectrum measurement, allows for continuous monitoring and recalibration during scans, and minimizes beam hardening artifacts in tomographic reconstructions, enhancing the accuracy and efficiency of x-ray CT systems.

Implementation Method 1

The spectra are characterized by a continuous spectrum of bremsstrahlung ('braking radiation') x-rays

Methodology Applied
Scientific EffectBremsstrahlung radiation:

Implementation Method 2

secondary x-ray emissions at specific frequencies produced due to ionization and de-excitation of core electrons of the anode material, also known as x-ray fluorescence (XRF)

Methodology Applied
Scientific EffectX-ray fluorescence: Fluorescence

Implementation Method 3

The x-rays not absorbed or scattered away are then detected by a detector system

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentEP3223002B1Method, tool and computer program product for measurement and estimation of an x-ray source spectrum in computed tomography, and x-ray CT system
Publication Date: 2021.04.28 CARL ZEISS X-RAY MICROSCOPY INC
  • EP3223002B1 patent drawingFigure 1
  • EP3223002B1 patent drawingFigure 2
  • EP3223002B1 patent drawingFigure 3A~3B-1

AI summary

A spectrum measurement and estimation method for tomographic reconstruction, beam hardening correction, dual-energy CT and system diagnosis, etc., comprises determining the spectra for combinations of source acceleration voltage, pre-filters and/or detectors and after measuring the transmission values of several pre-filters, calculating corrected spectra for the combinations of the source acceleration voltage, pre-filters and/or detectors.