X-ray Test Image Generation via Virtual Hazard Projection

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Solution Overview

Problem

Current systems for training and testing operators of X-ray inspection facilities face delays and administrative burdens due to the need for realistic and regularly updated test X-ray images, which can be unrealistic and recognizable as such, and require additional inspection efforts when using fictitious or centrally generated images.

Innovation Solution

A device and method for generating test X-ray images based on actual inspection objects checked on-site, using an inspection object database and target item database to project virtual images of target items into X-ray images of inspected objects, ensuring the images are realistic and not recognizable as test images, and updating the database to maintain freshness and relevance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If fictitious threat images (FTI) are used for training operators, then training can be conducted with standardized test images, but additional inspection efforts are required and delays occur during operations

Engineering Contradiction:
Improveease of generating test imagesVSAvoidoperational throughput
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The system performs preliminary actions by automatically generating test images from historical inspection data before training sessions. X-ray images of previously inspected luggage are retrieved and processed to embed hazardous items, creating ready-to-use test images that eliminate the need for manual image creation and prevent operational delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates copies of real inspection images from the database and embeds hazardous items into these copies. This allows training images to be generated without affecting actual inspection operations, as the system works with replicated data rather than original inspection images.

Inventive Principle:
Principle #26Copying

2Adaptability or versatility

If centrally generated test images are used, then standardization is achieved, but operators may become familiar with test images reducing training effectiveness

Engineering Contradiction:
Improvestandardization of trainingVSAvoidtraining effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system implements dynamics by automatically updating the training image database with new inspection images. Test images are generated on-demand from the database, ensuring continuous variation and preventing operators from memorizing static test sets. The system adapts to maintain training effectiveness through automated image rotation and hazardous item embedding in diverse luggage contexts.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where inspection results from actual operations feed back into the training image database. Successfully inspected images are retrieved and converted into test images, ensuring that training materials reflect current operational patterns and hazards, thereby maintaining training relevance and effectiveness.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If test images are generated from actual inspection objects, then realism is improved, but additional inspection efforts and delays occur

Engineering Contradiction:
Improverealism of test imagesVSAvoidoperational delays
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-processing and storing inspection images in a database during normal operations. When training images are needed, the system retrieves pre-stored images and embeds hazardous items computationally, avoiding time-consuming manual image creation and preventing operational delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual mechanical processes with automated computational methods. Instead of physically creating test images or manually inspecting objects for training purposes, the system uses automated image retrieval, digital hazardous item embedding, and database management to generate realistic test images efficiently.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If a large number of centrally stored test images are maintained, then training variety is ensured, but administrative effort and costs increase

Engineering Contradiction:
Improvevariety of training imagesVSAvoidadministrative overhead
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system creates test images by copying and processing existing inspection images from the database rather than maintaining a separate large library of pre-created test images. This reduces administrative overhead while ensuring variety, as the system can generate numerous test images from a relatively small set of source inspection images by embedding different hazardous items and applying various transformations.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system implements self-service by automatically generating test images on-demand from the inspection database without requiring manual administrative intervention. The automated processes retrieve images, embed hazardous items, and manage the test image pool, eliminating the need for dedicated administrative staff to curate and update training image libraries.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10431117B2Projection of hazardous items into X-ray images of inspection objects
Publication Date: 2019.10.01 SMITHS HEIMANN GMBH
  • US10431117B2 patent drawing
  • US10431117B2 patent drawing
  • US10431117B2 patent drawing

AI summary

The present disclosure relates to a device and method for generating test X-ray images for nondestructively inspecting an inspection object, such as a piece of luggage or a package. The generation device includes: an inspection object database for storing X-ray image data of inspection objects generated using at least one X-ray inspection facility; a target item database containing image data of target items; and an image projection unit for projecting a virtual image of a target item from the target item database into an X-ray image from the inspection object database to generate a test X-ray image. The image projection unit is configured for generating test images based on an X-ray image of an inspection object, the X-ray image having been recorded prior to a first time period, and the associated inspection object having already been classified as safe and/or having been classified as safe during an automatic inspection.