Mobile X-Ray Tube Alignment via Beacon Navigation

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Solution Overview

Problem

Mobile X-ray imagers often fail to meet expectations in terms of image quality and radiation dosage due to misalignment and incorrect spatial configuration of the X-ray source and detector, which is exacerbated by their mobile nature and lack of a rigid mechanical connection.

Innovation Solution

An imaging system equipped with a beacon navigation subsystem that uses radio signals to guide the alignment and positioning of the X-ray source and detector, allowing for precise spatial configuration without the need for a line of sight, using a transducer to convert radio signals into positional correction information for manual or automatic adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mobile X-ray imagers are used for flexible radiography in different locations, then adaptability and mobility are improved, but alignment precision and spatial configuration accuracy deteriorate

Engineering Contradiction:
ImprovemobilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical alignment systems with an optical alignment system. A laser projector projects alignment marks onto the detector surface, and a camera captures these marks to calculate the detector's position and orientation relative to the X-ray source. This optical substitution eliminates the need for rigid mechanical connections while maintaining precise alignment, directly resolving the contradiction between mobility and alignment precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary alignment system consisting of laser projectors, alignment marks, and a camera. This intermediary mechanism mediates between the mobile detector and the X-ray source, enabling precise spatial configuration measurement without physical mechanical coupling. The intermediary optical system allows the detector to be positioned freely while still achieving accurate alignment measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the detector is made portable without rigid mechanical connection to the X-ray source, then ease of operation and mobility are improved, but measurement precision of spatial configuration deteriorates

Engineering Contradiction:
Improveease of movementVSAvoidspatial configuration accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent substitutes mechanical coupling with an optical measurement system. Instead of using rigid mechanical connections to define and measure spatial configuration, the system uses laser projectors to create virtual alignment references and a camera to optically measure the detector's position and orientation. This allows the detector to be freely movable while maintaining high measurement precision through optical fields rather than mechanical constraints.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from mechanical measurement in physical space to optical measurement by projecting alignment marks onto the detector surface. The laser projectors create a dimensional reference framework that allows three-dimensional spatial configuration measurement through two-dimensional image capture by the camera, enabling precise measurement without mechanical contact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If manual positioning of the detector is used, then device complexity is reduced, but alignment accuracy and image quality deteriorate

Engineering Contradiction:
Improvesystem simplicityVSAvoidalignment accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the camera continuously monitors the alignment marks projected onto the detector surface. The system calculates the detector's position and orientation based on the captured mark positions and provides real-time feedback to guide manual positioning. This feedback loop enables simple manual operation to achieve high alignment accuracy by continuously informing the operator of the current alignment status and required adjustments.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The alignment system is self-guiding through the feedback mechanism. The system automatically projects alignment marks, captures images, calculates position and orientation, and provides guidance information without requiring complex external alignment equipment or procedures. The simplicity of manual positioning is maintained while the system self-corrects and guides the operator to achieve precise alignment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves image quality by reducing grid artifacts and radiation dosage, enhancing clinical workflow through precise alignment and reduced retakes, and is applicable to both mobile and fixed radiography systems.

Implementation Method 1

a reflector configured to reflect said radio signal; a receiver for receiving said reflected radio signal

Methodology Applied
Scientific EffectRadio signal reflection: Reflection

Data Source

PatentEP3030155B1Tube alignment functionality for mobile radiography systems
Publication Date: 2020.04.01 KONINKLIJKE PHILIPS NV
  • EP3030155B1 patent drawingFigure 1
  • EP3030155B1 patent drawingFigure 2
  • EP3030155B1 patent drawingFigure 3

AI summary

An X-ray imager having a navigation-aid subsystem including one or more transmitters (TX),one or more receivers (RX) and one or more reflectors (RFL). A radio signal is transmitted by transmitter(TX), is then reflected off reflector RFL and is then received at receiver (RX). The received signal is then resolved into positional correction information that can be used to guide a motion of the imager's tube (S) and or detector (D) to position and/or align the tube (S) and/or detector (D) relative to each other in a desired spatial configuration to ensure optimal imaging results. The imager may be a mobile imaging system with the detector (D) portable.