X-ray tube anode with internal shielding

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Solution Overview

Problem

Conventional X-ray tubes have a significant weight due to external X-ray shielding materials, which can be cumbersome and inefficient in shielding unnecessary X-rays generated in all directions.

Innovation Solution

The X-ray tube design incorporates an anode with a first member made of copper or copper-molybdenum alloys for thermal conductivity and a second member with higher molybdenum content for enhanced shielding, extending inside the envelope, along with a tube wall shielding member to internally shield X-rays, reducing the need for external shielding materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If external X-ray shielding materials are used to shield unnecessary X-rays, then shielding effectiveness is improved, but the weight of the X-ray tube increases significantly

Engineering Contradiction:
Improveshielding effectivenessVSAvoidweight of X-ray tube
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The patent extracts the X-ray shielding function from the external housing and relocates it to internal components. Specifically, the anode is designed with an integrated shielding structure that includes high-density material portions positioned to block unnecessary X-rays generated within the envelope, thereby removing the need for heavy external shielding materials while maintaining shielding effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The anode is designed to perform multiple functions simultaneously: it serves as the electron target for X-ray generation, provides thermal conduction to dissipate heat, and incorporates high-density material portions that provide X-ray shielding. This multi-functional design eliminates the need for separate external shielding components, reducing overall weight while maintaining shielding performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Weight of moving object

If shielding components are distributed internally within the envelope, then weight is reduced and shielding effectiveness is maintained, but device complexity increases

Engineering Contradiction:
Improveweight of X-ray tubeVSAvoidstructural complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the shielding function with the anode structure by integrating high-density material portions directly into the anode. This combination of functions within a single component reduces the number of separate parts and simplifies the overall structure, thereby reducing weight without significantly increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The anode is constructed using composite materials that include high-density materials (such as tungsten or other heavy metals) combined with other materials to achieve both X-ray shielding capability and thermal conduction properties. This composite structure allows a single component to fulfill multiple functions, reducing the need for additional separate shielding components and simplifying the overall device structure

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves effective shielding of unnecessary X-rays while reducing the overall weight of the X-ray tube by distributing shielding components internally, optimizing thermal management, and minimizing the use of external shielding materials.

Implementation Method 1

a cathode assembly 11 that emits electrons in the envelope 13

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Implementation Method 2

a target 33 that receives the electrons emitted from the cathode assembly 11 and generates X-rays

Methodology Applied
Scientific EffectBremsstrahlung radiation: X-Ray

Implementation Method 3

a second member 117 that is provided in a direction perpendicular to a central axis 131 of the first member 116, comes into contact with the first member 116, has a higher X-ray shielding performance than the first member 116

Methodology Applied
Scientific EffectPhotoelectric absorption: Absorption (EM radiation)

Implementation Method 4

the first member 116 has a higher thermal conductivity than the second member 117

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10916401B2X-ray tube
Publication Date: 2021.02.09 FUJIFILM CORP
  • US10916401B2 patent drawing
  • US10916401B2 patent drawing
  • US10916401B2 patent drawing

AI summary

An X-ray tube includes: an envelope that is a case; a cathode assembly that emits electrons in the envelope; and an anode including a first member of which at least a portion extends to the outside of the envelope, a second member that is provided in a direction perpendicular to a central axis of the first member, comes into contact with the first member, and has a higher X-ray shielding performance than the first member, and a target that receives the electrons emitted from the cathode assembly and generates X-rays.