Intelligent Voltage Converter for X-ray Battery Current Management

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Solution Overview

Problem

X-ray apparatuses experience high peak and root-mean-square current values from power batteries, leading to reduced battery life and the need for larger batteries, which existing passive capacitor bank solutions do not optimally address.

Innovation Solution

An intelligent voltage-voltage converter is placed between the power battery and capacitor bank, regulating the current and output voltage using an embedded algorithm to reduce mean current values, with the capacitor bank acting as an energy buffer by adjusting capacitance during pulse and non-pulse periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a capacitor bank is parallel-connected to the power battery to reduce current peaks, then the power battery current shocks are reduced, but the device complexity increases and the solution remains suboptimal

Engineering Contradiction:
Improvepower battery lifeVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a voltage-voltage converter as an intermediary device between the power battery and capacitor bank. This converter actively manages the interaction between battery and capacitor, optimizing current distribution and reducing peak currents more effectively than passive parallel connection alone

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically adjusts the duty cycle parameter of the voltage-voltage converter to optimize current delivery. By changing operational parameters (duty cycle) based on real-time conditions, the system reduces peak currents while maintaining functionality, resolving the contradiction between reliability and complexity

Inventive Principle:
Principle #35Parameter changes

2Power

If a larger power battery is used to handle high current values, then the current delivery capability is improved, but the weight and volume increase

Engineering Contradiction:
Improvecurrent delivery capabilityVSAvoidbattery weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The capacitor bank is pre-charged during non-pulse periods to store energy in advance. When high-power pulses are needed, the capacitor bank supplements the power battery, allowing the battery to be smaller since it doesn't need to handle peak currents alone

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The voltage-voltage converter acts as an intelligent intermediary that coordinates between the power battery and capacitor bank, optimizing power distribution and enabling the use of a smaller power battery while maintaining high current delivery capability when needed

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the duty cycle is increased to reduce mean current values, then the power battery current is reduced, but the output voltage may be insufficient

Engineering Contradiction:
Improvepower battery currentVSAvoidoutput voltage
Core Design Contradiction:
PowerVSStress or pressure

Solution Approach 1:

The control logic circuit continuously monitors output voltage and adjusts the duty cycle accordingly. This feedback mechanism ensures that the duty cycle is optimized to reduce mean current while maintaining sufficient output voltage, resolving the contradiction between power reduction and voltage maintenance

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces energy heat in power batteries, increasing their lifespan and allowing the use of smaller batteries, while maintaining the functionality of X-ray apparatuses without modifying existing electrical circuits.

Implementation Method 1

a capacitor bank parallel-connected with the power battery

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a voltage-voltage converter connected between the power battery and the capacitor bank

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8036340B2X-ray apparatus
Publication Date: 2011.10.11 GE PRECISION HEALTHCARE LLC
  • US8036340B2 patent drawing
  • US8036340B2 patent drawing
  • US8036340B2 patent drawing

AI summary

An X-ray apparatus includes a converter into which there is integrated a control logic circuit configured to regulate the supply voltage of a high-voltage power supply source of the X-ray apparatus. To this end, the intelligent voltage-voltage, converter is placed between the power battery and the capacitor bank. This intelligent converter is capable of determining the optimum voltage to be delivered to the generator for the radiology examination to be undertaken in regulating the current of the power battery at the necessary level of current.