X-ray System Trajectory Control via Virtual Reality Input

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Solution Overview

Problem

Existing X-ray and CT systems face challenges in non-destructive testing of large components with complex geometries, as manual operation often results in poor image quality and insufficient data for 3D reconstruction due to complex trajectory planning and foreign object artifacts in holders.

Innovation Solution

A method using virtual reality or augmented reality input means to intuitively control X-ray systems, allowing users to manually set positions and receive feedback on data quality, eliminating the need for complex trajectory planning and enabling efficient 3D reconstruction with a robot-assisted system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If robot-assisted systems are used to provide necessary degrees of freedom for complex geometries, then the capability to inspect complex components is improved, but the operational complexity increases significantly

Engineering Contradiction:
Improvecapability to inspect complex geometriesVSAvoidoperational complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent uses virtual reality input devices to create a virtual copy of the physical manipulator and its trajectory. The user interacts with the virtual representation, and the system automatically translates these virtual movements into corresponding physical movements of the robot, eliminating the need for the user to directly control complex robotic mechanisms while maintaining full inspection capability.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The virtual reality input device serves as an intermediary between the user and the complex robot control system. This intermediary layer simplifies the interaction by providing intuitive virtual controls while the system handles the complex trajectory planning and robotic actuation in the background.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If manual operation is simplified to enable easy operation, then ease of operation is improved, but sufficient data acquisition for 3D reconstruction cannot be achieved

Engineering Contradiction:
Improvesimplicity of manual operationVSAvoiddata sufficiency for 3D reconstruction
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system provides real-time feedback to the user by displaying the virtual representation of the manipulator's position and the corresponding X-ray image quality. This feedback mechanism guides the user in acquiring sufficient data for 3D reconstruction by showing the immediate effect of their virtual trajectory commands on the measurement quality, allowing them to adjust their approach as needed.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If complex trajectory planning is implemented to ensure sufficient data for 3D reconstruction, then measurement precision is improved, but device complexity and operational difficulty increase

Engineering Contradiction:
Improvedata sufficiency for 3D reconstructionVSAvoidtrajectory planning complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system automatically generates and executes the trajectory based on the user's virtual input without requiring manual programming of complex paths. The virtual reality interface and automated trajectory generation work together to service the data acquisition process, handling the trajectory planning complexity internally while keeping the user's interaction simple and intuitive.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the operation of X-ray systems, allowing for effective 3D reconstruction and defect detection in complex geometries without requiring extensive specialist knowledge, reducing unnecessary measurements and improving data acquisition efficiency.

Implementation Method 1

an X-ray source (12), and an X-ray detector (14)

Methodology Applied
Scientific EffectX-ray radiation: X-Ray

Data Source

PatentEP4016061B1Method for operating an x-ray system
Publication Date: 2023.09.27 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • EP4016061B1 patent drawingFigure 1a
  • EP4016061B1 patent drawingFigure 1b
  • EP4016061B1 patent drawingFigure 2a~2b

AI summary

A method for operating an X-ray system comprising the steps of "manually setting the first and a second position for the manipulator on a trajectory using virtual input means", "taking or simulating the image from the first and second position" and "displaying the two X-ray images".