Y-Grade NGL Injection for Enhanced Oil Recovery

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Solution Overview

Problem

Conventional enhanced oil recovery (EOR) techniques face inefficiencies due to properties differences between injection materials and hydrocarbons in reservoirs, leading to reduced extraction efficiency.

Innovation Solution

Injecting a miscible unfractionated hydrocarbon mixture, Y-Grade NGL, alternated with mobility control fluids like water or nitrogen, to displace hydrocarbons and improve sweep efficiency in hydrocarbon-bearing reservoirs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional EOR techniques use chemical compounds dissolved in water, steam, or miscible gases for injection, then oil recovery is enhanced, but extraction efficiency is reduced due to property differences between injection materials and reservoir hydrocarbons

Engineering Contradiction:
Improveoil recoveryVSAvoidextraction efficiency
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies homogeneity by using an unfractionated hydrocarbon mixture as the injection fluid that matches the compositional properties of the reservoir hydrocarbons. This eliminates property mismatches between injected materials and reservoir fluids, allowing for more efficient mass transfer and displacement without the need for fractionation or complex processing of the injection medium.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent changes the compositional parameters of the injection fluid by using the full range of hydrocarbon components (C2-C8+) in their natural unfractionated state. This parameter change allows the injection fluid to better match the reservoir conditions and hydrocarbon properties, improving extraction efficiency while maintaining enhanced oil recovery productivity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If fractionation is applied to separate NGL components, then pure hydrocarbon components are obtained, but complexity of the process increases and cost increases

Engineering Contradiction:
Improvepurity of hydrocarbon componentsVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential functional requirement of using hydrocarbon-based injection fluids, while removing the unnecessary fractionation step. By taking out the separation process and using the unfractionated mixture directly, the patent achieves the same EOR objective with significantly reduced process complexity and lower costs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The unfractionated hydrocarbon mixture serves multiple functions simultaneously: it acts as the miscible injection fluid, provides the appropriate compositional match to reservoir hydrocarbons, and eliminates the need for separate fractionation equipment. This multi-functionality reduces overall process complexity while maintaining manufacturing precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If fractionation equipment and infrastructure are installed, then NGL components can be separated, but capital costs increase and operational costs increase

Engineering Contradiction:
Improveseparation of NGL componentsVSAvoidcost of implementation
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent uses the unfractionated hydrocarbon mixture as a disposable-style injection fluid that does not require expensive recovery and re-processing infrastructure. The approach accepts that the injection fluid will be consumed or mixed with reservoir fluids, eliminating the need for costly fractionation equipment and infrastructure while still achieving effective oil recovery.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the operational parameters by injecting the hydrocarbon mixture in its natural unfractionated state, thereby avoiding the capital and operational costs associated with fractionation equipment. This parameter change maintains the functional effectiveness of the EOR process while dramatically reducing implementation costs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances oil recovery by reducing interfacial tension and improving mobility ratios, leading to increased hydrocarbon extraction from reservoirs.

Implementation Method 1

injecting a miscible injection fluid through an injection well into a hydrocarbon bearing reservoir to displace hydrocarbons

Methodology Applied
Scientific EffectMiscible displacement:

Implementation Method 2

Enhances oil recovery by reducing interfacial tension

Methodology Applied
Scientific EffectInterfacial tension reduction: Surface Tension

Implementation Method 3

injecting a mobility control fluid through the injection well into the hydrocarbon bearing formation after injection of the miscible injection fluid; leading to increased hydrocarbon extraction

Methodology Applied
Scientific EffectMobility control:

Data Source

PatentUS11566166B2Y-grade NGL fluids for enhanced oil recovery
Publication Date: 2023.01.31 LINDE AG
  • US11566166B2 patent drawing
  • US11566166B2 patent drawing
  • US11566166B2 patent drawing

AI summary

Systems and methods for enhanced or improved oil recovery includes injecting a Y-Grade NGL enhanced oil recovery fluid through an injection well into a hydrocarbon bearing reservoir to mobilize and displace hydrocarbons. The Y-Grade NGL enhanced oil recovery fluid comprises an unfractionated hydrocarbon mixture. Simultaneously and/or subsequently, a mobility control fluid is injected into the hydrocarbon bearing formation. Hydrocarbons from the hydrocarbon bearing reservoir are produced through a production well or the same injection well.