Yarn Spindle Loading and Unloading with Bluetooth Position Tracking
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Solution Overview
Problem
The manual loading and unloading of chemical fiber products onto trucks is slow and labor-intensive, leading to inefficiencies in transportation.
Innovation Solution
A yarn spindle loading and unloading system utilizing a yarn spindle clamping component that establishes a Bluetooth connection with a terminal, scans product information, aligns with the spindle, and unloads it to a target position on a truck, facilitated by tracks and sliders, with position and product information sent to the terminal for association.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual loading and unloading of yarn spindles is used, then labor flexibility is maintained, but loading and unloading speed is slow and labor cost is high
Solution Approach 1:
The system uses automatic recognition of stacking positions and yarn spindle information codes, with automated control of sliders and clamping components to perform loading and unloading operations without manual intervention, making the system serve itself
Solution Approach 2:
The patent replaces manual mechanical operations with an automated control system that uses image recognition, code scanning, and automated positioning to control the mechanical components (sliders and clamping components), substituting human-operated mechanical systems with automated control mechanisms
2Productivity
If automated loading and unloading system is implemented, then loading and unloading efficiency is improved, but device complexity increases
Solution Approach 1:
The control system integrates multiple functions including image recognition for position detection, code scanning for identification, automated positioning control, and coordination of multiple sliders and clamping components into a single universal system that performs all loading and unloading operations
Solution Approach 2:
The patent introduces a control system as an intermediary between the detection components (camera, scanner) and the execution components (sliders, clamping mechanisms), coordinating their actions through automated control to achieve efficient loading and unloading
3Manufacturing precision
If precise positioning and alignment are achieved, then stacking accuracy is improved, but positioning time increases
Solution Approach 1:
The system performs preliminary detection of stacking positions using image recognition and code scanning before the actual loading operation, pre-positioning the sliders and clamping components to minimize adjustment time during execution
Solution Approach 2:
The control system continuously monitors the positions of sliders and clamping components through image recognition and code scanning feedback, making real-time adjustments to ensure precise stacking position accuracy while optimizing positioning time
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Automates the loading and unloading process, improving efficiency and ensuring accurate delivery of spindles to the correct positions on the truck.
Implementation Method 1
after a first Bluetooth in the yarn spindle clamping component establishes a Bluetooth connection with a second Bluetooth in a first terminal corresponding to a flatbed truck
Implementation Method 2
controlling a camera in the yarn spindle clamping component to respectively shoot the flatbed truck and a yarn spindle unloading platform to obtain an image of the flatbed truck and an image of the yarn spindle unloading platform
Data Source
AI summary
Provided is a yarn spindle loading and unloading method and system, an electronic device and a storage medium, relating to the field of computer and mechanical technologies. The method includes: when a yarn spindle clamping component establishes a Bluetooth connection with a first terminal of a flatbed truck, loading a first yarn spindle product with product information matching a Bluetooth pairing code of the first terminal on a truck, and sending the position of the first yarn spindle product on the truck and the product information of the first yarn spindle product to the first terminal through the Bluetooth connection for associated storage.