Yarn Winding Device Contact State Detection
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Solution Overview
Problem
Existing yarn winding devices lack the ability to determine the contact state of a bobbin or package with a touch roller, which is essential for maintaining optimal winding conditions.
Innovation Solution
A yarn winding device equipped with a contact-state determination section that compares the peripheral speed of the bobbin or package with the peripheral speed of the touch roller to determine the contact state, utilizing a package-peripheral-speed acquisition section and a roller-peripheral-speed calculation section to differentiate between base-end, top-end, and central contact portions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If the outer peripheral surface of the package is pressed against the touch roller to arrange the package shape, then the package shape can be controlled, but the contact state between the bobbin/package and touch roller cannot be determined
Solution Approach 1:
The patent replaces direct mechanical contact detection with a speed-based detection system. The package-peripheral-speed acquisition section measures the peripheral speed of the bobbin or package, and the roller-peripheral-speed calculation section calculates the peripheral speed of the touch roller. By comparing these speeds, the contact state is determined without requiring direct mechanical sensing at the contact point, thus resolving the information loss problem while maintaining shape control.
Solution Approach 2:
The patent introduces peripheral speed as an intermediary parameter to indirectly determine the contact state. Instead of directly measuring contact conditions, the system uses the peripheral speeds of the bobbin/package and touch roller as intermediaries. The contact-state determination section compares these speed values to infer contact state, effectively mediating between the shape control function and the contact detection function.
2Loss of information
If the peripheral speed of the touch roller is used to determine contact state, then contact state can be determined, but the device complexity increases due to additional speed acquisition and calculation sections
Solution Approach 1:
The package-peripheral-speed acquisition section serves multiple functions: it acquires speed data for contact state determination, and potentially for process control and optimization. The roller-peripheral-speed calculation section similarly serves both contact detection and process monitoring. By making these sections multi-functional, the patent reduces the need for separate dedicated contact detection hardware, thereby limiting the increase in device complexity while achieving contact state determination.
Solution Approach 2:
The system establishes a feedback loop where the contact-state determination section compares the peripheral speed of the bobbin/package with that of the touch roller to determine contact state. This feedback mechanism allows continuous monitoring and adjustment of winding conditions. The feedback approach enables contact state determination using existing speed measurement capabilities already present in the winding device, minimizing additional complexity.
Data Source
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AI summary
A yarn winding device configured to wind yarn onto a cone-shaped winding bobbin to form a cone-shaped package, the yarn winding device includes: a cradle configured to rotatably support the winding bobbin; a drive motor attached to the cradle and configured to rotate the winding bobbin; a traverse device configured to traverse the yarn; a package-peripheral-speed acquisition section configured to acquire, as a first peripheral speed, a peripheral speed of the winding bobbin; a touch roller configured to be rotated by rotation of the winding bobbin; a roller-peripheral-speed calculation section configured to calculate, as a second peripheral speed, a peripheral speed of the touch roller; and a contact-state determination section configured to compare the first peripheral speed acquired by the package-peripheral-speed acquisition section and the second peripheral speed calculated by the roller-peripheral-speed calculation section, thereby determining a contact state of the bobbin that is in contact with the touch roller.