Recombinant Yeast Acetic Acid Pre-Adaptation for Ethanol Fermentation

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Solution Overview

Problem

Current yeast strains with xylose-metabolizing ability do not effectively improve ethanol productivity from cellulose-based biomass, as their xylose fermentation rates are hindered by acetic acid in the fermentation medium.

Innovation Solution

A method involving a recombinant yeast strain with genes involved in xylose metabolism, such as xylose reductase, xylitol dehydrogenase, and xylulokinase, is soaked in an acetic-acid-containing solution under aerobic conditions before culturing in a xylose-containing medium for ethanol fermentation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a recombinant yeast strain with xylose-metabolizing ability is used, then ethanol productivity from cellulose-based biomass is improved, but the xylose fermentation rate is lowered by acetic acid in the fermentation medium

Engineering Contradiction:
Improveethanol productivityVSAvoidacetic acid inhibition
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The yeast strain is pre-adapted to acetic acid by culturing it in a medium containing acetic acid before the main fermentation process. This preliminary exposure allows the yeast to develop tolerance to acetic acid, which subsequently enables it to maintain high xylose fermentation rates even in the presence of acetic acid during ethanol production from cellulose-based biomass

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The concentration of acetic acid in the fermentation medium is optimized to a specific range that allows the yeast strain to tolerate and metabolize it effectively. By controlling the acetic acid concentration parameter, the invention transforms acetic acid from a harmful inhibitor into a manageable component that can coexist with high ethanol productivity

Inventive Principle:
Principle #35Parameter changes

2Productivity

If yeast strains are cultured in a fermentation medium containing acetic acid, then the xylose fermentation rate is lowered, but ethanol production from woody biomass becomes possible

Engineering Contradiction:
Improveethanol production capabilityVSAvoidxylose fermentation rate
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The yeast strain undergoes pre-culturing in the presence of acetic acid to acclimate and develop metabolic pathways for efficient acetic acid utilization. This preliminary adaptation enables the yeast to subsequently maintain high xylose fermentation rates while simultaneously producing ethanol from woody biomass containing acetic acid

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention transforms acetic acid, which normally inhibits xylose fermentation, into a beneficial substrate that the yeast can metabolize. By engineering the yeast's metabolic pathways, acetic acid is converted into a carbon source that supports both xylose fermentation and ethanol production, thereby enabling ethanol production from woody biomass

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly enhances the xylose-metabolizing ability of the yeast strain, leading to improved ethanol productivity and cost-effective ethanol production from woody biomass.

Implementation Method 1

culturing the yeast strain in a xylose-containing medium to perform ethanol fermentation

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

the xylose reductase gene, the xylitol dehydrogenase gene, and the xylulokinase gene

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS8859248B2Method for producing ethanol using recombinant yeast strain
Publication Date: 2014.10.14 TOYOTA JIDOSHA KK
  • US8859248B2 patent drawing
  • US8859248B2 patent drawing
  • US8859248B2 patent drawing

AI summary

This invention provides a method for improving the xylose-metabolizing ability of a yeast strain having xylose-metabolizing ability. The method comprises steps of: soaking the yeast strain having xylose-metabolizing ability in an acetic-acid-containing solution; and then, culturing the yeast strain in a xylose-containing medium to perform ethanol fermentation.