Saccharomyces cerevisiae Strains for C5 Sugar Fermentation

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Solution Overview

Problem

The scarcity of cane and beet molasses, primarily due to their use in bioethanol production, necessitates the development of new carbonaceous substrates for yeast production, as existing yeasts struggle to efficiently ferment C5 sugars derived from lignocellulosic materials, which are poorly fermentable by conventional Saccharomyces cerevisiae strains.

Innovation Solution

Development of new Saccharomyces cerevisiae yeast strains capable of efficiently multiplying on substrates containing C5 sugars like xylose, with strains satisfying growth tests on xylose and CP medium, and maintaining high application efficiency in industrial applications such as breadmaking and ethanol production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional Saccharomyces cerevisiae strains are used for yeast production, then the production process is simple and well-established, but the substrate must be supplemented with mineral salts, vitamins and trace elements which makes production complex and expensive

Engineering Contradiction:
Improvesimplicity of production processVSAvoidcomplexity of medium supplementation
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The yeast strain is engineered to autonomously synthesize essential growth factors (vitamins and amino acids) that would otherwise need to be supplemented in the culture medium. This self-service capability eliminates the need for complex medium formulations containing multiple supplements, resolving the contradiction between production simplicity and medium complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the metabolic parameters of the yeast strain by introducing heterologous genes (aro4, aro7, aro10, aro11 for aromatic amino acids; HIS3, HIS7 for histidine; and vitamin synthesis pathways). These parameter changes enable the yeast to produce its own essential nutrients, simplifying the production process

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If C5 sugars from lignocellulosic materials are used as substrate, then the availability of carbon source is improved, but the fermentation efficiency is poor and multiplication speed is low

Engineering Contradiction:
Improveavailability of carbon substrateVSAvoidmultiplication speed of yeast
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention introduces intermediary enzymes (xylose isomerase from Clostridium phytofermentans, xylitol dehydrogenase from Pichia stipitis, and xylulokinase) that mediate the conversion of C5 sugars (xylose) into metabolizable forms. These intermediary components enable efficient C5 sugar utilization while maintaining high multiplication speeds, resolving the contradiction between substrate availability and productivity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If genetically modified yeast strains capable of fermenting C5 sugars are used, then the ability to use alternative substrates is improved, but the application efficiency in industrial uses is reduced

Engineering Contradiction:
Improveability to ferment C5 sugarsVSAvoidapplication efficiency in industrial use
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention merges multiple functional capabilities into a single yeast strain: C5 sugar fermentation (via introduced xylose metabolism pathways), essential amino acid synthesis (aro4, aro7, aro10, aro11, HIS3, HIS7), and vitamin production. This combination maintains high application efficiency in industrial uses while achieving versatility in substrate utilization

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new yeast strains achieve multiplication rates and application efficiencies compatible with industrial production, ensuring at least 80% of the reference application efficiency, and are effective in various industrial uses without significant deterioration during drying.

Implementation Method 1

For their multiplication by an aerobic respiration process, yeasts need: carbon compounds source of carbon and energy

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

Recent literature relating to the production of second generation bioethanol describes Sc yeasts modified to make them capable of fermenting C5 sugars

Methodology Applied
Scientific EffectEnzyme: Enzyme

Data Source

PatentEP2909310B1Yeast strains for the production of biomass on a substrate comprising a c5 sugar
Publication Date: 2019.02.27 LESAFFRE & CIE
  • EP2909310B1 patent drawingFigure 1
  • EP2909310B1 patent drawingFigure 2
  • EP2909310B1 patent drawingFigure 3

AI summary

Abstract: The present invention concerns novel Saccharomyces cerevisiae yeast strains capable of multiplying on a substrate comprising at least one C5 sugar with a speed and rate of multiplication compatible with the industrial production of yeast. It also concerns novel strains which, when cultured, make it possible to obtain yeasts having an application efficiency, i.e. an efficiency that is satisfactory in applications and uses of interest in industries such as breadmaking, biomass production, flavour production, the production of secondary metabolites, protein production, ethanol production, brewing, winemaking or the production of yeast extract.