Yeast Consortium for High Gravity Beer Fermentation

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Solution Overview

Problem

High gravity wort fermentation in beer production often results in reduced attenuation and residual sugar concentrations due to the difficulty in converting sugars, especially with the presence of alcohol produced during fermentation.

Innovation Solution

Employing a consortium of yeast strains with different substrate specificities, such as Saccharomyces cerevisiae, S. pastorianus, and S. eubayanus, that differ in their preferences for glucose, maltose, and maltotriose, to improve sugar fermentation kinetics and ethanol yields.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high gravity wort fermentation is performed using a single yeast strain, then the process is simple and fast, but the attenuation is reduced and residual sugar concentrations are high

Engineering Contradiction:
Improvefermentation speedVSAvoidresidual sugar concentration
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The single yeast strain is segmented into multiple specialized yeast strains, each optimized for fermenting specific sugars (maltose, maltotriose, glucose). This segmentation allows complete utilization of different sugar types in high gravity wort, reducing residual sugars while maintaining fermentation efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the parameter of yeast strain diversity by introducing multiple strains with different substrate specificities. This parameter change enables the system to handle high gravity wort more effectively, converting residual sugars into alcohol while maintaining acceptable fermentation time.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If multiple yeast strains with different substrate specificities are employed, then sugar fermentation kinetics are improved and attenuation increases, but the device complexity increases

Engineering Contradiction:
Improvesugar conversion efficiencyVSAvoidyeast consortium complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Multiple yeast strains with different substrate specificities are merged into a single consortium that works synergistically. The strains are combined in one fermentation vessel, allowing them to collectively ferment all sugar types (maltose, maltotriose, glucose) simultaneously, improving overall sugar conversion efficiency without requiring separate fermentation processes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The yeast consortium achieves multi-functionality by combining strains that can ferment different sugar types. This universal system can handle the complete sugar profile of high gravity wort, making the fermentation process more efficient and reducing residual sugars while maintaining practical operational simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If conventional single strain fermentation is used, then the process is straightforward, but the fermentation time is extended due to reduced attenuation

Engineering Contradiction:
Improveprocess simplicityVSAvoidfermentation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The fermentation process is segmented into parallel pathways by using multiple specialized yeast strains simultaneously. Each strain targets specific sugars, allowing concurrent fermentation of different sugar types rather than sequential processing, thereby reducing total fermentation time while maintaining operational simplicity through a single-step inoculation process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables complete fermentation of high gravity worts to achieve final gravities of less than 2.5° Plato within a reduced time frame, producing beers with high alcohol content up to 7% ABV, by optimizing sugar conversion and attenuation.

Implementation Method 1

The conversion of sugar mixtures by micro-organisms is often regulated in such a way that cells will allocate its cellular resources for the conversion of different substrates

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS20240417654A1Co-cultures for efficiently producing a fermented beverage
Publication Date: 2024.12.19 HEINEKEN SUPPLY CHAIN BV
  • US20240417654A1 patent drawing
  • US20240417654A1 patent drawing
  • US20240417654A1 patent drawing

AI summary

The invention relates to methods of producing a fermented beverage by employing at least two fermentative yeast strains, to a fermented beverage that may be produced by the methods of the invention, and to the use of at least two fermentative yeast strains for the production of a fermented beverage.