Yeast Fatty Acyl-CoA Production for Controlled Cannabinoid Fermentation

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Solution Overview

Problem

Current methods for producing cannabinoids from Cannabis sativa plants are inefficient, costly, and lack the necessary control and speed to meet market demands, while existing fermentation processes using microorganisms face challenges in achieving high cannabinoid production and purification.

Innovation Solution

Engineering yeast strains to produce cannabinoids through controlled fermentation by localizing enzymes involved in cannabinoid production to the cytosol, peroxisome, or secretory pathway compartments, utilizing fatty acid feedstocks to generate fatty acyl-CoA, and employing polyketide synthases and olivetolic acid cyclases to produce cannabinoids efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If plant-based production methods are used for cannabinoids, then natural product availability is improved, but manufacturing cost and time efficiency deteriorate

Engineering Contradiction:
Improvecannabinoid availabilityVSAvoidproduction speed and cost efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent replaces plant-based biological systems with a microorganism-based fermentation system. Yeast cells are engineered to express cannabinoid biosynthesis enzymes, substituting the complex plant metabolic machinery with a controllable microbial fermentation process that operates faster and at lower cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the biological host parameter from plant to microorganism (yeast), and controls fermentation parameters (temperature, pH, nutrient feed rates) to optimize cannabinoid production. This allows precise control over production rate and cost, overcoming the limitations of plant-based methods.

Inventive Principle:
Principle #35Parameter changes

2Extent of automation

If existing fermentation processes are used, then controlled production is improved, but cannabinoid production efficiency and purification difficulty deteriorate

Engineering Contradiction:
Improveproduction controlVSAvoidcannabinoid production efficiency
Core Design Contradiction:
Extent of automationVSProductivity

Solution Approach 1:

The patent segments the cannabinoid biosynthesis pathway into distinct enzymatic steps and localizes them to specific cellular compartments (cytosol, peroxisome, endoplasmic reticulum, Golgi apparatus). This compartmentalization improves metabolic efficiency and facilitates controlled production while simplifying downstream purification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses engineered yeast cells as an intermediary system that converts simple fatty acid feedstocks into complex cannabinoids through controlled fermentation. This intermediary approach maintains the benefits of controlled production while achieving high efficiency and simplifying purification compared to direct plant extraction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If enzymes are distributed throughout the cell, then production flexibility is improved, but production efficiency deteriorates

Engineering Contradiction:
Improveproduction flexibilityVSAvoidcannabinoid production efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent assigns specific enzymes to specific cellular compartments based on their functional requirements. For example, fatty acid activation enzymes are localized to the cytosol, while cannabinoid synthase enzymes are targeted to the endoplasmic reticulum or Golgi apparatus. This localized arrangement optimizes substrate channeling and metabolic efficiency while maintaining production flexibility through genetic control.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid production of purified cannabinoids in a controlled fermentation process, reducing costs and time, and enabling flexible production to meet market demands with a simpler facility setup compared to plant-based methods.

Implementation Method 1

utilizing fatty acid feedstocks to generate fatty acyl-CoA

Methodology Applied
Scientific EffectEnzymatic activation: Enzyme

Implementation Method 2

The engineered microorganisms produce cannabinoids in a controlled fermentation process

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS12442026B2Production of fatty acyl-CoA in yeast using a fatty acid feedstock
Publication Date: 2025.10.14 PYRONE SYSTEMS INC
  • US12442026B2 patent drawing
  • US12442026B2 patent drawing
  • US12442026B2 patent drawing

AI summary

Strains of yeasts are provided containing the genes for the production of cannabinoids from fatty acids. The enzymes that mediate cannabinoid production are localized to the cytosol, peroxisome or different compartments within the secretory pathway (e.g., endoplasmic reticulum, Golgi, vacuole) to ensure efficient production. The engineered microorganisms produce cannabinoids in a controlled fermentation process.