Recombinant Yeast Tolerance to Ionic Liquids

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Solution Overview

Problem

Current biofuel production from lignocellulosic biomass faces challenges due to the difficulty in hydrolyzing cellulose and hemicellulose, as well as microbial stress induced by inhibitors present in pretreated biomass, particularly in fermenting xylose, a prevalent sugar in hemicelluloses, which limits ethanol production efficiency.

Innovation Solution

Genetically engineered Saccharomyces cerevisiae strains with reduced levels of functional PTK2 or SKY1 polypeptides exhibit increased tolerance to ionic liquids, enabling enhanced fermentation of xylose and glucose into ethanol, even in the presence of inhibitors, by modifying the yeast to withstand ionic liquid toxicity and improve anaerobic conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ionic liquids are used for hydrolysis of lignocellulosic biomass, then cellulose and hemicellulose can be effectively broken down into sugars, but the ionic liquids cause toxicity to yeast and inhibit fermentation

Engineering Contradiction:
Improvehydrolysis efficiencyVSAvoidionic liquid toxicity to yeast
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the yeast's genetic composition (deleting PTK2 and/or SKY1 genes) to alter its physiological parameters, specifically increasing tolerance to ionic liquids. This allows the yeast to withstand higher concentrations of ionic liquids during fermentation, resolving the contradiction between maintaining hydrolysis efficiency and reducing toxicity effects.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If yeast is engineered to ferment xylose, then ethanol production from hemicellulose increases, but the yeast remains sensitive to inhibitors present in pretreated biomass

Engineering Contradiction:
Improvexylose fermentation rateVSAvoidyeast tolerance to biomass inhibitors
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the yeast's genetic parameters by deleting PTK2 and/or SKY1 genes, which fundamentally alters the yeast's stress response profile. This genetic modification enables xylose-fermenting yeast to simultaneously maintain high xylose fermentation rates while developing robust tolerance to multiple inhibitors present in pretreated biomass, including ionic liquids, organic acids, and phenolic compounds.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standard yeast strains are used for fermentation, then the process is simple and cost-effective, but ethanol production rates are limited by microbial stress from pretreatment inhibitors

Engineering Contradiction:
Improvefermentation process simplicityVSAvoidethanol production rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent implements parameter changes at the genetic level by deleting PTK2 and/or SKY1 genes in industrial yeast strains. This modification creates yeast with enhanced stress tolerance that can be directly applied to existing fermentation processes without requiring complex process changes, thereby maintaining ease of manufacture while significantly improving ethanol production rates from pretreated biomass.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified yeast strains significantly increase ethanol production rates and tolerance to ionic liquids, improving the efficiency and cost-effectiveness of biofuel production from lignocellulosic biomass by effectively fermenting xylose and glucose, even in hydrosylates with high residual ionic liquid concentrations.

Implementation Method 1

enhanced fermentation of xylose and glucose into ethanol

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS11639506B2Recombinant yeast having increased tolerance to ionic liquids and methods of use
Publication Date: 2023.05.02 WISCONSIN ALUMNI RES FOUND
  • US11639506B2 patent drawing
  • US11639506B2 patent drawing
  • US11639506B2 patent drawing

AI summary

The present invention relates to materials and methods for the production of ethanol. More particularly, the present invention provides genetically modified strains of Saccharomyces cerevisiae having enhanced tolerance for ionic liquid (IL) toxicity. Also provided are methods of using such genetically engineered yeast strains for improved IL-mediated hydrolysis of lignocellulosic biomass for industrial-scale production of various fuels, chemical feedstocks, and synthetic polymers.