Genetically Modified Yeasts for Lactate Consumption in Fermentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current industrial yeast fermentation processes cannot efficiently utilize lactate as a carbon source, especially in the presence of glucose, leading to significant amounts of lactate remaining unconsumed in fermentation substrates like corn process streams.

Innovation Solution

Genetically modified yeasts, such as Saccharomyces cerevisiae, are developed to express heterologous genes like monocarboxylate/proton symporters and lactate dehydrogenases, enabling them to consume lactate and produce ethanol, even in the presence of glucose, with enhanced lactate consumption rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional yeasts are used in fermentation processes, then glucose can be efficiently consumed to produce ethanol, but lactate remains unconsumed and cannot be utilized as a carbon source

Engineering Contradiction:
Improvelactate consumptionVSAvoidfermentation efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying the yeast's metabolic capabilities through genetic engineering. Specifically, heterologous genes encoding lactate dehydrogenase and monocarboxylate transporters are introduced to change the yeast's ability to transport and metabolize lactate, transforming it from an unusable substrate to an efficient carbon source for ethanol production

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The genetically modified yeast performs self-service by autonomously consuming lactate that would otherwise remain waste in the fermentation medium. The introduced metabolic pathways enable the yeast to independently utilize lactate without requiring external intervention or separate processing steps

Inventive Principle:
Principle #25Self-service

2Quantity of substance

If lactate is present in fermentation substrates like corn process streams, then substrate utilization is limited, but removing lactate would increase process complexity and cost

Engineering Contradiction:
Improvecarbon source utilizationVSAvoidfermentation process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent converts the harmful or wasted lactate component in corn process streams into a beneficial carbon source for ethanol production. By enabling the yeast to metabolize lactate, the previously problematic substance becomes a valuable resource that increases overall carbon source utilization without requiring substrate pretreatment or removal steps

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If yeasts are engineered to consume lactate, then lactate utilization improves, but the presence of glucose may inhibit lactate consumption in conventional yeasts

Engineering Contradiction:
Improvelactate consumption rateVSAvoidcarbon source flexibility
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The genetically modified yeast achieves multi-functionality by simultaneously consuming both glucose and lactate as carbon sources. The introduced metabolic pathways enable the yeast to perform multiple functions: traditional glucose fermentation and novel lactate utilization, allowing flexible adaptation to mixed substrate conditions without inhibition

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The genetically modified yeasts effectively consume lactate and produce ethanol at higher rates, improving fermentation yields and efficiency by utilizing lactate as a carbon source, thereby enhancing the utilization of substrates like corn process streams.

Implementation Method 1

the yeast is transformed to express a heterologous monocarboxylate/proton symporter, e.g., a JEN1 symporter

Methodology Applied
Scientific EffectMonocarboxylate/proton symport:

Implementation Method 2

the yeast is transformed to express one or more heterologous genes encoding a lactate dehydrogenase (cytochrome) (EC 1.1.2.3 or 1.1.2.4)

Methodology Applied
Scientific EffectEnzymatic oxidation: Oxidation

Implementation Method 3

the yeasts can use lactate as a carbon source to form a fermentation product... In some embodiments, the fermentation product is ethanol (EtOH)

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS11926850B2Genetically modified lactate-consuming yeasts and fermentation processes using such genetically modified yeasts
Publication Date: 2024.03.12 CARGILL INC
  • US11926850B2 patent drawing
  • US11926850B2 patent drawing
  • US11926850B2 patent drawing

AI summary

The present invention relates to genetically modified yeasts that can use lactate as a carbon source to produce a fermentation product. In one aspect, the yeasts can consume glucose and lactate simultaneously to produce ethanol. In one aspect, the genetically modified yeast is transformed to include a monocarboxylic/monocarboxylate transporter. In one aspect, the yeast can include one or more heterologous genes encoding lactate dehydrogenase (cytochrome) (EC 1.1.2.3 and/or 1.1.2.4).