Genetically Modified Yeast for Pentose Fermentation

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Solution Overview

Problem

Current microorganisms are not efficiently usable in industrial scale for converting sugars from vegetal cellular wall into biofuels and biochemicals, due to limitations in naturally consuming pentoses like xylose.

Innovation Solution

A genetically modified microorganism is developed with enhanced xylose consumption capabilities through the introduction of genes from the pentose phosphate route, overexpression of enzymes like xylose isomerase, and optimization of gene sequences for improved codon usage, combined with evolutionary engineering to enhance industrial-scale performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wild lines of S. cerevisiae are used for fermentation, then the microorganism has robustness and tolerance in industrial fermentation conditions, but it is not naturally able to ferment pentoses like xylose present in biomass

Engineering Contradiction:
Improveability to ferment pentosesVSAvoidindustrial fermentation performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines the xylose metabolism pathway from heterologous sources with the robust fermentation machinery of S. cerevisiae. Multiple genes encoding enzymes of the xylose metabolism pathway (xylose isomerase, xylulokinase, transketolase, etc.) are introduced into the yeast genome, merging the pentose utilization capability with the industrial fermentation robustness of the native organism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes gene expression parameters by using strong constitutive promoters (TDH3, PGK1, ADH1) to drive high-level expression of heterologous xylose metabolism genes. The gene sequences are also optimized for codon usage preferences of S. cerevisiae, changing the molecular parameters to achieve optimal expression levels and industrial performance.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If metabolic engineering is performed to introduce xylose consumption pathways, then the microorganism gains ability to use pentoses, but the complexity of genetic manipulation increases

Engineering Contradiction:
Improvexylose consumption capabilityVSAvoidgenetic modification complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the xylose metabolism pathway into discrete functional modules, with each gene (xylose isomerase, xylulokinase, transketolase, etc.) being independently cloned and expressed. This modular approach allows systematic construction of the metabolic pathway while maintaining clarity in genetic manipulation steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses universal genetic tools and vectors suitable for S. cerevisiae transformation, including standard promoters, terminators, and selection markers that can be applied across different metabolic engineering projects. This universal approach reduces the learning curve and complexity for future genetic modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If multiple genes of the pentose phosphate route are overexpressed, then the efficiency of xylose conversion improves, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvexylose consumption efficiencyVSAvoidgenetic transformation difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent combines multiple gene expression cassettes into a coordinated system where genes of the pentose phosphate route (transketolase, transaldolase, ribose-5-phosphate isomerase, ribose-5-phosphate epimerase, xylulokinase) are co-expressed with xylose isomerase. This merged system achieves synergistic effect, improving overall xylose conversion efficiency while using standardized genetic construction methods.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If evolutionary engineering is applied to improve xylose consumption, then the industrial-scale performance increases, but the time and resources required for strain development increase

Engineering Contradiction:
Improveindustrial fermentation performanceVSAvoidstrain development time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent performs preliminary genetic engineering to establish the xylose metabolism pathway before subjecting the strain to evolutionary engineering. This preliminary action creates a foundation of functional genes that can then be optimized through evolutionary adaptation, reducing the overall development time compared to starting from wild-type yeast.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The genetically modified microorganism demonstrates improved fermentative performance, achieving higher ethanol yields and reduced byproduct formation, even under stressful industrial fermentation conditions, thus making it suitable for industrial-scale biofuel and biochemical production.

Implementation Method 1

the introduction of gene which encodes the xylose isomerase (XI) enzyme allows the strain to present higher yield in the production of alcohol and/or acids

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

The genetically modified microorganism demonstrates improved fermentative performance, achieving higher ethanol yields

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUSRE50393E1Expression cartridge for the transformation of eukaryotic cells, method for transforming eukaryotic cells, genetically modified organism, method for producing biofuels and/or biochemicals, and thus produced biofuel
Publication Date: 2025.04.22 BIOFLEX AGROINDUSTRIAL SA
  • USRE50393E1 patent drawing
  • USRE50393E1 patent drawing
  • USRE50393E1 patent drawing

AI summary

The present invention describes the expression cassette for transforming eukaryotic cell which comprises the peptide encoding non-natural sequence of nucleotides with xylose isomerase feature (SEQ ID NO: 1), optionally also comprising other genes of pentose phosphate route. Additionally, it is described the microorganism filed under the number DSM28739, which, in addition to the above-mentioned modifications, also present genetic modifications from adaptive evolution. The described microorganism shows efficient consumption of xylose and conversion of ethanol when compared to its correspondent without said genetic modifications and mutations from evolution. It is also described the process for producing biofuels e biochemicals, preferably ethanol, mainly from the lignocellulosic portion of the vegetal biomass. Biofuels, preferably ethanol, and biochemicals produced by the process of the invention are also described.