Yoke Handle Mechanism for Cable Failure Detection

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Solution Overview

Problem

Cable actuated mechanisms, especially those hidden behind panels or covers, can fail without immediate indication, leading to false manipulation cues, which is critical in systems like aircraft devices where status assurance is imperative.

Innovation Solution

A mechanism with a yoke attachment system that prevents the activation handle from moving into 'open' or 'closed' positions if either cable fails, using stop members and shoulders to physically stop handle motion upon cable failure, providing an immediate indication of cable issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If cable actuation is used for hidden mechanisms, then the mechanism can be concealed behind panels or covers, but it becomes impossible to immediately ascertain cable failure status

Engineering Contradiction:
Improveconcealment capabilityVSAvoidcable failure detection
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent introduces a yoke mechanism as an intermediary between the activation handle and the cables. This yoke serves as a mediator that translates cable tension status into visible handle position feedback, allowing operators to detect cable failures without exposing the cables themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements mechanical feedback through the yoke mechanism where the handle position directly reflects the operational status of the cables. When cables fail to tension properly, the yoke cannot achieve its locked position, providing immediate visual and tactile feedback to the operator about the failure condition.

Inventive Principle:
Principle #23Feedback

2Device complexity

If cable actuation is used, then the mechanism can be simplified, but false manipulation indication occurs when cables fail

Engineering Contradiction:
Improveactuation system simplicityVSAvoidstatus indication accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The yoke mechanism automatically detects and indicates cable failure conditions without requiring separate detection systems. The mechanical linkage itself serves the dual function of actuating the mechanism and providing failure indication, making the system self-diagnosing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of using complex sensors or indicators to detect cable failure, the patent inverts the approach by designing the system so that proper cable tension is required to enable handle movement. The failure condition manifests as an inability to move the handle, providing positive indication of proper operation rather than requiring separate failure detection.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If stop members are added to detect cable failure, then cable failure can be immediately indicated, but the device complexity increases

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidmechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The yoke mechanism performs multiple functions: it acts as the primary actuation linkage, provides mechanical advantage for cable tensioning, and simultaneously serves as the failure detection indicator. The stop members on the yoke serve dual purposes of limiting travel and indicating cable status.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the actuation function and the indication function into a single integrated yoke mechanism. Rather than adding separate detection devices, the yoke itself becomes the indicator through its position and the engagement of its stop members with the housing, merging multiple functions into one component.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8528441B2Handle for latching mechanism
Publication Date: 2013.09.10 AVIBANK MFG INC
  • US8528441B2 patent drawing
  • US8528441B2 patent drawing
  • US8528441B2 patent drawing

AI summary

A handle apparatus utilized for actuating mechanisms with a pair of parallel cables detects a cable out condition, and prevents further activation of the actuated mechanism. The apparatus has a yoke mechanism which is pivotally attached to an activation rod, which in turn is connected to an activation handle. The yoke mechanism has a first side and a second side, with one of the cables attached to the first side and the other cable attached to the second side. The yoke mechanism has a first stop member attached to the first side of the yoke mechanism and a second stop member attached to the second side of the yoke mechanism. The apparatus has stationary shoulders which are placed such that the stationary shoulders will engage the stop members if either cable fails.