Yolk-Shell Rh Nanostructures for pH-Universal Hydrogen Evolution

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Solution Overview

Problem

Existing platinum (Pt)-based nanomaterials for hydrogen evolution reaction (HER) suffer from poor stability and unsatisfactory performance in non-acidic conditions, limiting their widespread application, and current pH-universal electrocatalysts do not match the activity and stability of commercial Pt/C materials.

Innovation Solution

A yolk-shell nanostructure is developed, comprising Rh nanoparticles embedded in sulfur and nitrogen co-doped carbon, fabricated through a simple and scalable method using RhCl3 and thiourea, achieving a stable hydrogen evolution reaction across various pH levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Pt-based nanomaterials are used for HER, then high catalytic activity is achieved in acidic conditions, but poor stability and unsatisfactory performance occur in non-acidic conditions

Engineering Contradiction:
Improvestability in non-acidic conditionsVSAvoidperformance across different pH conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameters by replacing Pt with Rh and introducing P doping into the carbon matrix. This compositional parameter change enables the catalyst to maintain high activity in both acidic and alkaline conditions, resolving the pH-dependent performance limitation of traditional Pt catalysts

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite Rh2P/C nanomaterial structure where Rh nanoparticles are embedded in a P-doped carbon matrix. This composite structure combines the high catalytic activity of Rh with the stability and conductivity benefits of P-doped carbon, achieving both improved stability and pH-universal performance

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If complex preparation methods are used to synthesize Rh-based nanomaterials, then pH-universal HER performance is achieved, but the preparation process becomes time-consuming and expensive

Engineering Contradiction:
ImprovepH-universal HER performanceVSAvoidpreparation complexity and cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple preparation steps into a single one-pot hydrothermal synthesis process. By combining precursor mixing, heating treatment, and nanoparticle formation into one continuous hydrothermal reaction, the method eliminates intermediate purification and drying steps, significantly reducing preparation time and complexity while maintaining pH-universal performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hydrothermal method allows the system to self-assemble Rh2P nanoparticles within the carbon matrix during the heating process. The precursors automatically transform into the final catalytic structure through controlled hydrothermal reactions, eliminating the need for complex external manipulation, purification, and characterization steps

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The yolk-shell nanostructure exhibits excellent HER performance with an overpotential of 10-20 mV, Tafel slope of 20-30 mV dec⁻¹, turnover frequency of 0.1-0.3 s⁻¹, and long-term durability exceeding 10 hours, outperforming commercial Pt/C and Rh/C catalysts.

Implementation Method 1

performing a hydrothermal reaction on the mixture solution

Methodology Applied
Scientific EffectHydrothermal reaction:

Implementation Method 2

transforming the brown precipitates into the yolk-shell nanostructure in air atmosphere by heat treating

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS12410529B2Yolk-shell nanostructure and method of fabricating the same
Publication Date: 2025.09.09 CITY UNIVERSITY OF HONG KONG
  • US12410529B2 patent drawing
  • US12410529B2 patent drawing
  • US12410529B2 patent drawing

AI summary

A design of efficient and robust electrocatalysts for hydrogen evolution reaction (HER) under all pH conditions is provided. Especially, the present invention provides a yolk-shell nanostructure with Rh nanoparticles embedded in S, N co-doped carbon nanostructures prepared by a facile self-template method. The obtained nanostructures can achieve an extremely small overpotential of 10-20 mV at 10 mA cm−2, a Tafel slope of 20-30 mV dec−1, a TOF of 0.1-0.3 s−1 (at −75 mV/RHE) and long-term durability more than 10 hours.