Z-Pole Fall Interception Sheet for Confined-Space Deployment

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Solution Overview

Problem

Existing fall-protection devices, such as inflatable cushions, are hindered by size constraints and inability to adapt to various environments, often failing to deploy effectively due to obstacles, and cannot stop a falling person at intermediate points to prevent severe injury.

Innovation Solution

A fall-protection device comprising telescopic 'Z' poles and a flexible sheet with a rope system, allowing almost instantaneous deployment and anchoring to a structure, which intercepts the falling person at an intermediate height, using frangible rings and energy-absorbing mechanisms to guide the fall safely.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inflatable cushions are used to arrest falls, then fall protection is provided, but the device size prevents installation in many locations due to obstacles

Engineering Contradiction:
Improvefall protection capabilityVSAvoiddevice installation area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The device is divided into two independent telescopic poles that can be assembled on-site from separate components. Each pole can be transported separately and then joined to form the complete support structure, enabling installation in confined spaces where a single large cushion cannot be placed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescopic poles provide dynamic adjustability in length, allowing the device to adapt to various installation heights and space constraints. The poles can be extended or retracted as needed, providing flexibility in deployment locations with limited space.

Inventive Principle:
Principle #15Dynamics

2Length of stationary object

If cushions are designed for high drop heights, then they can protect from greater heights, but they cannot stop the falling person at intermediate points to prevent excessive speed

Engineering Contradiction:
Improveprotection height rangeVSAvoidfalling speed at impact
Core Design Contradiction:
Length of stationary objectVSSpeed

Solution Approach 1:

The device is deployed in advance at an intermediate height below the potential jump point. By positioning the net structure before the fall occurs, it creates an intermediate stopping point that prevents the person from accelerating to dangerous speeds over the full drop distance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Rather than providing protection only at ground level, the device extends the protection zone to an intermediate height. This partial intervention stops the fall earlier in the trajectory, reducing the total fall distance and impact speed while still allowing some downward motion.

Inventive Principle:
Principle #16Partial or excessive action

3Weight of moving object

If the device is made lightweight for single-person transport, then mobility is improved, but structural strength must be sufficient to support fall impact

Engineering Contradiction:
Improvedevice transport weightVSAvoidimpact load bearing capacity
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The device uses a flexible net structure made of high-strength synthetic fibers that can be folded and compressed for compact transport. When deployed, the net's flexibility allows it to dynamically absorb impact forces through deformation, while the material strength prevents failure under load.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The telescopic poles utilize composite construction combining lightweight materials (such as aluminum alloys or carbon fiber) with sufficient structural strength. This allows the poles to be light enough for manual handling while maintaining the rigidity and load-bearing capacity needed to support fall impacts.

Inventive Principle:
Principle #40Composite materials

4Loss of time

If the device is pre-assembled for immediate deployment, then response time is reduced, but the device must be compact enough for single-person transport

Engineering Contradiction:
Improvedeployment timeVSAvoidtransport volume
Core Design Contradiction:
Loss of timeVSVolume of moving object

Solution Approach 1:

The device is segmented into modular components (two telescopic poles, net structure, connecting elements) that can be quickly assembled on-site. Each component is compact for transport, but they join together rapidly to form the complete functional structure, achieving both compactness and fast deployment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescopic poles utilize nested construction where sections are stored inside one another when collapsed. This nesting allows the poles to be compact for transport while extending to full length when deployed, enabling single-person carryability without sacrificing deployment size.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, adaptable deployment and interception of a falling person at an intermediate height, reducing impact speed and preventing severe injury by guiding the fall away from the façade, suitable for use by firefighters in emergency situations.

Implementation Method 1

The support section will preferably be telescopic by gravity (depending on the inclination of the support section it will extend or retract, thus achieving an almost instantaneous positioning of the device)

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

whose function is to release the sheet from the 'Z' poles at the moment the victim falls onto the sheet

Methodology Applied
Scientific EffectImpact force: Impact Force

Implementation Method 3

using frangible rings and energy-absorbing mechanisms to guide the fall safely

Methodology Applied
Scientific EffectEnergy absorption: Damping

Data Source

PatentEP4667679A1Fall protection device
Publication Date: 2025.12.24 CABEZA DELGADO ALBERTO
  • EP4667679A1 patent drawingFigure 1
  • EP4667679A1 patent drawingFigure 2
  • EP4667679A1 patent drawingFigure 3

AI summary

The subject-matter of the invention is a fall-protection device, deployable on an elevated structure, comprising a support (1) for a flexible sheet (4), the flexible sheet (4) having, along its periphery, a rope loop (3) which alternately runs over both faces of the flexible sheet (4) and is freely slidable, the arrangement being configured such that, by relative movement between the sheet (4) and the rope (3), the sheet (4) is gathered and constricted at its upper portion by the rope (3), the rope (3) being securable to a fixed point of the structure; the support (1) being composed of two Z-shaped poles arranged opposite one another symmetrically with variable spacing, each Z-shaped pole (1) having three sections-support section (1.1), intermediate section (1.2) and handle section (1.3)-lying in the same plane, articulated to one another, and provided with mechanisms for locking the articulation at 90° between adjacent sections and, optionally, at any other angle.