Discrete Voltage Input Circuit With Zener Threshold Transient Protection

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Solution Overview

Problem

Conventional voltage open input sense circuits face limitations in operating range due to varying power supply voltages and are vulnerable to damage from lightning transients, requiring large resistances to protect the circuit.

Innovation Solution

An input circuit design incorporating a Zener diode and non-Zener diode in series, with additional clamp diodes and impedances, to manage current flow and protect against transients, allowing logic high and low states based on Zener voltage thresholds without direct power connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large resistances are used to protect the circuit from lightning transients, then the circuit reliability is improved, but the operating range is restricted and power dissipation increases

Engineering Contradiction:
Improvecircuit protection from lightning transientsVSAvoidoperating range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the resistance parameter dynamically using a Zener diode that switches between high impedance (below Zener voltage) and low impedance (above Zener voltage) states. This allows the circuit to present high resistance only when needed for protection, while maintaining low resistance during normal operation, thus resolving the contradiction between protection and operating range

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The circuit transitions from a static high resistance configuration to a dynamic configuration where the Zener diode adjusts the effective resistance based on voltage conditions. The diode conducts differently depending on whether the voltage exceeds the Zener threshold, enabling adaptive protection without permanently limiting the operating range

Inventive Principle:
Principle #15Dynamics

2Reliability

If large resistances are used to protect the circuit from lightning transients, then the circuit reliability is improved, but the power dissipation increases

Engineering Contradiction:
Improvecircuit protection from lightning transientsVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The Zener diode changes the effective resistance parameter based on voltage conditions. Below the Zener voltage, the diode presents high impedance for protection; above the Zener voltage, it conducts and reduces the effective resistance, thereby reducing power dissipation during normal operation while maintaining protection capability when needed

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional topologies are used with varying power supply voltage, then the circuit is simple, but the operating range is restricted due to voltage thresholds

Engineering Contradiction:
Improvecircuit topologyVSAvoidoperating range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The Zener diode introduces a voltage threshold parameter that enables the circuit to distinguish between different voltage conditions. By selecting appropriate Zener voltages, the circuit can adapt to varying power supply conditions and expand its operating range while maintaining logical functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The Zener diode acts as an intermediary element between the input voltage and the logic device. It conditions the voltage signal by clamping or regulating it according to the Zener voltage, thereby enabling the logic device to operate correctly across a wider range of supply voltages without requiring complex voltage regulation circuitry

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides cleaner logic transitions, reduced power dissipation, and suitability for stand-alone integrated circuits with potential for physical area reduction.

Implementation Method 1

A Zener diode connected in the input line in series between the first and second nodes to impede current flowing through the Zener diode below the Zener voltage thereof in a direction from the first node to the second node, and to allow current above the Zener voltage thereof in the direction from the first node to the second node

Methodology Applied
Scientific EffectZener breakdown: Avalanche Breakdown

Implementation Method 2

A second diode connected in the input line in series with the Zener diode between the first and second nodes. The second diode is oriented to impede current flowing in the direction from the second node to the first node for lightning/transient protection

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

A clamp diode is connected in series in the clamp line between the second impedance and the third node. The clamp diode is oriented to ensure current through the clamp line does not flow in a direction from the third node to the fourth node for protecting the input line from transients from a supply connected to the first node

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentEP3667724B1Discrete voltage/open input
Publication Date: 2026.01.28 HAMILTON SUNDSTRAND CORP
  • EP3667724B1 patent drawingFigure 1

AI summary

An input circuit (100) includes an input line (102) for providing input regarding state of a supply at a first node. An impedance is connected to the input line at a second node for connecting the input line to ground. A Zener diode can be connected in the input line in series between the first and second nodes to impede current flowing through the Zener diode below the Zener voltage thereof in a direction from the first node to the second node, and to allow current above the Zener voltage thereof in the direction from the first node to the second node, wherein the input line is free of any node connecting a power voltage source to the input line between the first and second nodes.