Porous Zeolite Coating for Loudspeaker Back Volume Acoustics

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Solution Overview

Problem

Loudspeakers in handheld devices face challenges in improving sound quality due to restricted back volume size, which limits the reduction of pressure fluctuations affecting the membrane's acceleration and sound wave distortion.

Innovation Solution

A highly porous acoustically active coating is applied to the interior surfaces of the back volume, comprising a binder and zeolite, which enhances the perceived size of the back volume through adsorption and desorption of gases, thereby improving sound quality without increasing the physical size of the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the back volume is increased to reduce pressure fluctuations, then sound quality is improved, but the device size increases

Engineering Contradiction:
Improvepressure fluctuationsVSAvoidback volume size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

A highly porous acoustically active coating is applied to the interior surfaces of the back volume. The porous structure provides large surface area for gas adsorption, enabling the coating to effectively reduce pressure fluctuations while occupying minimal space, thus resolving the contradiction between sound quality improvement and device size constraint.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The acoustically active coating is selectively applied only to the interior surfaces of the back volume where it is most needed for adsorbing gas molecules. This localized application provides the necessary acoustic treatment without requiring the entire back volume to be enlarged, addressing the space constraint while maintaining effectiveness.

Inventive Principle:
Principle #3Local quality

2Reliability

If the back volume is increased to improve sound quality, then pressure fluctuations are reduced, but the device becomes larger and less portable

Engineering Contradiction:
Improvesound qualityVSAvoiddevice portability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The highly porous coating material provides extensive adsorption capacity within a thin layer, enabling effective reduction of pressure fluctuations in a compact form factor. This maintains sound quality while preserving device portability for handheld applications.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The coating creates an acoustically active surface that mimics the effect of a larger back volume by adsorbing gas molecules and reducing pressure fluctuations. This allows a small physical back volume to achieve the acoustic performance of a larger volume, maintaining portability while improving sound quality.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating reduces pressure fluctuations, enhancing sound quality by shifting the resonance frequency to lower regions, resulting in louder and richer bass output within the same form factor or equivalent performance in a smaller size.

Implementation Method 1

A highly porous acoustically active coating is deposited on at least one interior surface of the back volume, the highly porous coating including a binder and an adsorptive substance

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

A highly porous acoustically active coating is deposited on at least one interior surface of the back volume

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11606640B2Coating for improving loudspeaker sound quality
Publication Date: 2023.03.14 APPLE INC
  • US11606640B2 patent drawing
  • US11606640B2 patent drawing
  • US11606640B2 patent drawing

AI summary

Aspects are disclosed of an acoustically active coating. The coating is a porous coating having a thickness and including between 2% and 30% by mass of a binder and between 70% and 98% by mass of a zeolite. The coating comprises a plurality of convex shapes connected by concave connectors and has a distribution of pore sizes. Other embodiments are disclosed and claimed.