Zeotropic Refrigerant Blend Phase Control to Prevent Demixing

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Solution Overview

Problem

Zeotropic refrigerant blends experience composition changes during removal from containers due to demixing, leading to inconsistencies in their composition, which complicates storage and handling, and existing solutions require additional components to restore the desired blend.

Innovation Solution

A method and device that control temperature and pressure within a container to maintain the refrigerant exclusively in either the gas or liquid phase, preventing demixing and ensuring a precise blend composition by forming the refrigerant blend within the container using a control device with temperature and pressure control means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If zeotropic refrigerant blend is stored in container, then refrigerant can be stored and removed, but composition changes occur due to demixing

Engineering Contradiction:
Improverefrigerant storageVSAvoidblend composition
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by controlling temperature and pressure conditions within the container to maintain the refrigerant blend in a stable state. By adjusting these parameters, the system prevents demixing and composition changes during storage and removal operations, ensuring the blend remains homogeneous throughout the process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action by pre-mixing the refrigerant components in the container before storage. The mixing device ensures that components are thoroughly combined and distributed uniformly throughout the container, creating a stable initial state that resists demixing during subsequent storage and removal operations.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If additional components are added to restore blend composition, then desired composition can be achieved, but device complexity increases

Engineering Contradiction:
Improveblend compositionVSAvoidsystem complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing a system where the refrigerant blend maintains its own composition stability through controlled temperature and pressure conditions. The pre-mixed blend in the container serves itself by resisting demixing without requiring external intervention or additional components to restore composition, thereby simplifying the overall system.

Inventive Principle:
Principle #25Self-service

3Productivity

If refrigerant is removed from liquid or gas phase, then refrigerant can be dispensed, but composition changes occur

Engineering Contradiction:
Improverefrigerant removalVSAvoidblend composition
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by controlling the temperature and pressure during refrigerant removal to prevent phase changes that would cause demixing. By maintaining parameters within a stable range, the system enables efficient refrigerant removal while preserving blend composition consistency throughout the dispensing process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise control of the refrigerant blend composition during removal, eliminating the need for additional components and ensuring a stable state, thereby enhancing storage and handling efficiency while maintaining a low environmental impact and safety by avoiding combustibility.

Implementation Method 1

a temperature and/or a pressure in the container is set by means of a control device (21) such that the refrigerant is present exclusively in the gas phase or exclusively in the liquid phase

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The temperature control means (33) comprises a temperature sensor (34) for measuring a container inner temperature or the temperature of a refrigerant situated in the interior (35) of the container and a temperature adjustment unit (36) arranged in the interior (35)

Methodology Applied
Scientific EffectTemperature control: Heating

Implementation Method 3

The pressure control means (31) comprises a pressure sensor (23) for measuring a container inner pressure of the container (11) and a pressure adjustment unit (24) for adjusting the container inner pressure

Methodology Applied
Scientific EffectPressure control: Pressurisation

Data Source

PatentUS11300338B2Method and device for providing zeotropic refrigerants
Publication Date: 2022.04.12 WEISS-VOETSCH ENVIRONMENTAL TESTING INSTRUMENTS (TAIOCANG) CO LTD
  • US11300338B2 patent drawing

AI summary

The disclosure relates to a method and a device for providing zeotropic refrigerants in which the refrigerant is formed from a refrigerant blend of at least two components, the components being added to a container in the ratio of their respective mass fractions to the refrigerant, and the refrigerant blend being formed in the container, wherein the temperature and/or the pressure in the container is set by means of a control device such that the refrigerant is present exclusively in the gas phase or exclusively in the liquid phase.