Zero Cross Detection Circuit for Reverse Motor Rotation

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Solution Overview

Problem

Conventional zero cross detection circuits fail to accurately detect reverse motor rotation immediately after zero crossing, leading to incorrect detection of S and N poles in sensor devices.

Innovation Solution

A zero cross detection circuit with a first comparator circuit, a second comparator circuit having hysteresis, and a logic circuit that provides a reverse signal to the second comparator based on the comparison results, enabling detection of reverse rotation by inverting the threshold voltage and maintaining accurate pole detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional zero cross detection circuit with hysteresis is used, then noise in the input signal is removed and zero crossing is detected with high accuracy, but reverse rotation of the motor immediately after zero crossing cannot be detected

Engineering Contradiction:
Improvezero crossing detection accuracyVSAvoidreverse rotation detection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The detection function is segmented into two independent comparator circuits: a first comparator circuit for detecting zero crossing points, and a second comparator circuit with hysteresis for detecting pole positions. This segmentation allows each circuit to perform its specialized function without interfering with the other, enabling both accurate zero crossing detection and reliable reverse rotation detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A logic circuit acts as an intermediary that receives outputs from both comparator circuits and integrates their information. The logic circuit determines the motor's rotation state by combining the zero crossing detection signal with the hysteresis comparison result, enabling accurate detection of reverse rotation immediately after zero crossing while maintaining noise rejection capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the rotation of the motor is reversed immediately after zero crossing detection, then the motor changes direction, but the conventional circuit fails to detect this reverse rotation and incorrectly identifies poles

Engineering Contradiction:
Improvemotor rotation speedVSAvoidpole detection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The second comparator circuit with hysteresis is configured to anticipate and detect the motor's reverse rotation before it completes a full cycle. By using hysteresis thresholds that are sensitive to direction changes, the circuit preliminarily detects the reverse rotation state immediately after zero crossing, allowing the logic circuit to correctly identify pole positions even during rapid direction changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection system dynamically adapts to the motor's rotation state by using the logic circuit to interpret the combined signals from both comparators. The system can dynamically distinguish between forward and reverse rotation based on the timing and state of the two comparison results, maintaining accurate pole detection regardless of rotation direction or speed changes.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for correct detection of reverse motor rotation and pole identification, ensuring accurate S and N pole detection in sensor devices.

Implementation Method 1

a first comparator circuit receiving a first input signal n1 and a second input signal n2 and providing a first comparison result

Methodology Applied
Scientific EffectComparator circuit comparison:

Implementation Method 2

a second comparator circuit having a hysteresis, receiving the first input signal n1 and the second input signal n2, and providing a second comparison result

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS10914610B2Zero cross detection circuit and sensor device
Publication Date: 2021.02.09 ABLIC INC
  • US10914610B2 patent drawing
  • US10914610B2 patent drawing
  • US10914610B2 patent drawing

AI summary

A zero cross detection circuit has a first comparator circuit receiving a first input signal n1 and a second input signal n2 and outputting a first comparison result, a second comparator circuit having a hysteresis, receiving the first input signal n1 and the second input signal n2, and providing a second comparison result, and a logic circuit providing a zero cross detection signal based on the first comparison result and the second comparison result. The logic circuit provides a reverse signal to the second comparator circuit based on the first comparison result and the second comparison result.