Zero-crossing Detection Circuit for Brushless Motor Noise Rejection

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Solution Overview

Problem

Existing zero-crossing detection circuits in brushless motors suffer from detection errors and vibration due to hysteresis characteristics, leading to reduced motor efficiency and uneven rotation.

Innovation Solution

A zero-crossing detection circuit with a first comparison circuit, a second comparison circuit having a hysteresis function, and a logic circuit that accurately determines the zero-crossing point by processing input signals and removing noise influences, achieving high accuracy with a simple and compact configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If hysteresis characteristics are used to prevent chattering near the zero-crossing, then the stability of the output signal is improved, but the measurement precision of the zero-crossing position deteriorates

Engineering Contradiction:
Improveoutput signal stabilityVSAvoidzero-crossing position detection accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent divides the zero-crossing detection function into two separate comparison circuits: a first comparison circuit that provides hysteresis to prevent chattering and ensure output stability, and a second comparison circuit that detects the actual zero-crossing position with high precision. This segmentation allows each circuit to specialize in one aspect, resolving the contradiction between stability and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a timing circuit as an intermediary between the two comparison circuits. The timing circuit generates a detection window that enables the second comparison circuit to accurately capture the zero-crossing position without being affected by the hysteresis of the first comparison circuit. This intermediary mechanism协调s the conflicting requirements of stability and precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a simple comparison circuit is used for zero-crossing detection, then the device complexity is reduced, but the reliability of noise rejection deteriorates

Engineering Contradiction:
Improvecircuit configuration complexityVSAvoidnoise rejection capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the noise rejection function into two independent comparison circuits with different characteristics. The first comparison circuit with hysteresis filters out noise and prevents chattering, while the second comparison circuit detects the precise zero-crossing point. This segmentation achieves reliable noise rejection without requiring a single complex circuit design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operational parameters of the two comparison circuits: the first circuit uses hysteresis voltage to reject noise and stabilize output, while the second circuit operates without hysteresis to achieve precise zero-crossing detection. By adjusting these parameters differently in each circuit, the system achieves both noise rejection and detection accuracy.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10852328B2Zero-crossing detection circuit and sensor device
Publication Date: 2020.12.01 ABLIC INC
  • US10852328B2 patent drawing
  • US10852328B2 patent drawing
  • US10852328B2 patent drawing

AI summary

Provided is a zero-crossing detection circuit capable of detecting zero-crossing with high accuracy without being influenced by noise. The zero-crossing detection circuit includes a first comparison circuit, a second comparison circuit having a hysteresis function, and a logic circuit. The first comparison circuit is configured to output a zero-crossing detection result of a first input signal and a second input signal. The second comparison circuit is configured to output a comparison result of the first input signal and the second input signal. The logic circuit includes a unit configured to determine whether to reflect the zero-crossing detection result to output of the logic circuit based on the zero-crossing detection result and the comparison result.