Zero Crossing Detection for Electric Power Generation

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Solution Overview

Problem

Existing zero crossing detection techniques in electric power generation systems are susceptible to noise and introduce undesirable delays during rapid changes, making them inadequate for precise regulation.

Innovation Solution

A method to predict the zero crossing of a sinusoidal AC power waveform by taking no more than two samples, using a technique that determines the peak amplitude and calculates the zero crossing point based on known frequency, allowing for real-time regulation of the power system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional zero crossing detection techniques are used, then the system can detect polarity changes, but the detection is susceptible to noise and introduces undesirable delays during rapid changes

Engineering Contradiction:
Improvezero crossing detection accuracyVSAvoidnoise susceptibility
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies preliminary action by predicting the zero crossing point before it actually occurs. The method calculates the expected zero crossing time based on the current waveform sample and waveform characteristics, allowing the system to prepare for and accurately detect the zero crossing event in advance, thereby improving both precision and reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary mathematical model that relates waveform samples to zero crossing points. By using the waveform equation and calculated parameters as an intermediary, the system can determine zero crossing locations without directly sampling at the exact moment of polarity change, reducing noise susceptibility while maintaining accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If conventional zero crossing detection techniques are used, then the system can regulate power generation, but the regulation response is delayed during rapid changes

Engineering Contradiction:
Improveregulation speedVSAvoiddetection delay
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent performs preliminary calculation of the zero crossing point using the current waveform sample and known waveform characteristics. This allows the system to predict when the zero crossing will occur and prepare regulation actions in advance, significantly reducing detection delay and improving regulation speed during rapid changes

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a dynamic detection approach where the sampling rate and detection strategy adapt to the current operating conditions. By continuously updating the waveform parameters and recalculating zero crossing points based on the latest samples, the system maintains fast response times even during rapid transient conditions

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If more waveform samples are taken to improve detection accuracy, then the measurement precision increases, but the processing time and system complexity increase

Engineering Contradiction:
Improvezero crossing detection accuracyVSAvoidsampling system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for zero crossing detection from the waveform. By using a mathematical model that requires minimal samples (ideally just one sample plus known waveform parameters), the system achieves high detection accuracy without the complexity of extensive sampling systems or advanced signal processing algorithms

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS7557544B2Zero crossing detection for an electric power generation system
Publication Date: 2009.07.07 CUMMINS POWER GENERATION IP INC
  • US7557544B2 patent drawing
  • US7557544B2 patent drawing
  • US7557544B2 patent drawing

AI summary

One system of the present application includes an electric power generation device structured to provide an AC electric power output at a target frequency. This device includes: an electric power generator; a sensing arrangement structured to provide samples corresponding to magnitude of the AC electric power output; and a controller including operational logic responsive to the sensing arrangement to calculate a peak amplitude as a function of a waveform period corresponding to the target frequency and two of the samples separated in time by a target duration of 20 to 30 percent of the waveform period and determine a zero crossing of the output from the peak amplitude and the target frequency. The operating logic is further structured to control operation of the device in accordance with the zero crossing.