Zero Current Detection Circuit for Bridgeless Totem Pole PFC

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Solution Overview

Problem

Conventional zero current detection circuits for bridgeless totem pole Power Factor Correction converters with a single inductor auxiliary winding are prone to noise due to high impedance connections to ground, affecting the accuracy of voltage signals.

Innovation Solution

A zero current detection circuit using a single detection winding connected directly to the reference potential, with a clamp composed of diodes and a pulse outputter including comparators, outputs detection pulses synchronized with zero current events, reducing noise and simplifying the configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single inductor auxiliary winding is used with resistors connected in series to each end, then the configuration is simple and cost-effective, but large noise is applied to the voltage signals due to high impedance connection to ground

Engineering Contradiction:
Improvedetection circuit configurationVSAvoidnoise in voltage signals
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an operational amplifier as an intermediary component between the detection winding and the clamping diodes. The op-amp acts as a buffer that converts the high-impedance signal from the detection winding into a low-impedance signal, thereby reducing noise while maintaining the simple single-winding configuration. This mediator resolves the contradiction by preserving circuit simplicity while eliminating the harmful noise effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If resistors are connected in series to each end of the detection winding for signal conditioning, then the circuit can process the voltage signals, but the high impedance state causes large noise to be applied to the signals

Engineering Contradiction:
Improvesignal processing capabilityVSAvoidnoise in detection signals
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The operational amplifier serves as an intermediary that preserves the signal processing functionality provided by the resistors while eliminating the noise problem. The op-amp's high input impedance allows it to accept the signal from the detection winding without loading effects, and its low output impedance provides a noise-resistant signal to the subsequent clamping diode circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the detection circuit uses a single winding with high impedance ground connection, then component count is reduced, but noise resistance deteriorates

Engineering Contradiction:
Improvenumber of componentsVSAvoidnoise resistance of detection
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The operational amplifier acts as a noise-resistant intermediary that allows the circuit to maintain component simplicity while achieving reliable noise resistance. By placing the op-amp between the single detection winding and the output stage, the circuit preserves the low component count advantage while the op-amp's inherent noise filtering capabilities provide robust signal conditioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables low-noise detection pulses, allowing the switches to operate correctly in current critical mode, reducing the load on the driving signal generator and simplifying the power supply configuration.

Implementation Method 1

one detection winding that is magnetically coupled to a boost inductor of the bridgeless totem pole Power Factor Correction converter

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Data Source

PatentUS10574135B2Zero current detection circuit for bridgeless totem pole power factor correction converter and bridgeless totem pole power factor correction converter
Publication Date: 2020.02.25 TDK CORP
  • US10574135B2 patent drawing
  • US10574135B2 patent drawing

AI summary

A zero current detection circuit includes: one detection winding that is magnetically coupled to a boost inductor of a bridgeless totem pole PFC for converting an AC input voltage to a DC output voltage, has one end connected to ground, and generates a zero current detection signal, which changes in proportion to a boost inductor voltage, at another end; a resistor with one end connected to the other end of the detection winding; a clamp composed of two diodes connected to each other in series with a same forward direction, which clamps the inputted zero current detection signal to the ground potential and a positive power supply voltage to convert to a rectangular signal; and a pulse outputter with a comparator which compares the rectangular signal and a comparison voltage and outputs detection pulses with falling edges that are synchronized with an inductor current reaching zero.