Zero Current Dimming Circuit for LED Efficiency

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Solution Overview

Problem

Traditional CCM control dimming circuits for LED lighting experience high power loss and low efficiency under light load due to most output current not flowing through LEDs, limiting deep dimming and stable output.

Innovation Solution

A zero current controlled dimming mechanism is introduced, utilizing a control circuit with a high side power switch, a low side power switch, and an inductor, which generates a compensation signal and off-time signal to maintain the low side power switch on after the inductor current decreases to zero, optimizing the on-time period and minimizing power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If CCM control is used for LED dimming, then continuous conduction mode operation is achieved, but under light load most output current does not flow through LEDs resulting in high power loss and low efficiency

Engineering Contradiction:
Improvecontinuous conduction mode operationVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent dynamically switches between CCM and ZCM control modes based on load conditions. The control circuit detects the operating state and automatically transitions from continuous conduction mode to zero current mode when light load is detected, optimizing efficiency across varying operating conditions rather than being locked into a single conduction mode

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the conduction mode parameter from continuous (CCM) to zero current mode (ZCM) based on load requirements. By modifying the operating parameter of the power switch and inductor current waveform, the system adapts to light load conditions and eliminates the power loss associated with forced continuous conduction

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If CCM control is used for LED dimming, then continuous operation is maintained, but efficiency under light load deteriorates

Engineering Contradiction:
Improvecontinuous operationVSAvoidefficiency
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts its operation mode based on real-time load conditions. The control circuit monitors the operating state and transitions from continuous CCM operation to ZCM operation under light load, maintaining continuous power supply to LEDs while optimizing energy efficiency through adaptive mode switching

Inventive Principle:
Principle #15Dynamics

3Illumination intensity

If deep dimming is pursued, then lower light output is achieved, but with traditional CCM control power loss increases

Engineering Contradiction:
Improvelight outputVSAvoidpower loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent changes the fundamental operating parameter from continuous conduction to zero current mode during deep dimming operations. This parameter change allows the system to achieve very low light output levels while maintaining high efficiency, as the power switch remains off for most of the switching period in ZCM, eliminating the power loss inherent in forced continuous conduction

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11445582B2Zero current controlled dimming circuit and a method thereof
Publication Date: 2022.09.13 CHENGDU MONOLITHIC POWER SYST
  • US11445582B2 patent drawing
  • US11445582B2 patent drawing
  • US11445582B2 patent drawing

AI summary

A control circuit of a zero current controlled dimming circuit having a high side power switch, a low side power switch and an inductor, having: an error circuit, providing a compensation signal based on a reference signal and a current sense signal indicative of an output current; a compensation circuit, providing a compensation off time signal based on the compensation signal and a peak value sample and hold signal indicative of a peak value of an inductor current; and a control signal generating circuit, providing a low side switch control signal to control the low side power switch based on the compensation off time signal, wherein after the inductor current decreases to zero, the low side power switch maintains on for a compensation off time period determined by the compensation off time signal.