PLM Zero-Order Light Routing for Uniform SLM Illumination

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Solution Overview

Problem

Projection-based displays face issues with nonuniform illumination due to zero-order light, which can cause variations in brightness across the projected image, reducing overall illumination and efficiency.

Innovation Solution

A method and device configuration that projects zero-order light through an optical tunnel and focusing optics onto a spatial light modulator (SLM) to provide uniform illumination by combining it with background image light, using a phase light modulator (PLM) to adjust micromirror heights and form a diffraction surface, and lens arrays to direct and focus light for uniform image brightness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If zero-order light is blocked to achieve uniform illumination, then illumination uniformity is improved, but light efficiency is worsened

Engineering Contradiction:
Improveillumination uniformityVSAvoidlight efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent converts the harmful zero-order light (which causes illumination nonuniformity) into a beneficial component by projecting it through an optical tunnel and combining it with background image light. This transforms the problematic light that needed to be blocked into a useful illumination source that enhances both uniformity and efficiency

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces an optical tunnel as an intermediary component to transport zero-order light from the phase light modulator to the spatial light modulator. This intermediary structure enables the zero-order light to be properly directed and combined with background image light, resolving the contradiction between uniformity and efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If zero-order light is projected through optical tunnel and combined with background image light, then light efficiency is improved, but device complexity is worsened

Engineering Contradiction:
Improvelight efficiencyVSAvoidoptical system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent makes the optical tunnel serve multiple functions: it transports zero-order light, defines the light path, and enables the combination of zero-order light with background image light. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while maintaining improved light efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves uniform illumination across the projected image, increasing brightness and efficiency by distributing light evenly without blocking zero-order light, enhancing image quality perceived by the human visual system.

Implementation Method 1

a phase light modulator (PLM) to modulate incident light to produce background image illumination comprising background image light and zero-order light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a first lens array to project the background image light towards a second lens array; projecting, through an optical tunnel, the zero-order light towards an embedded lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

focusing optics to focus light comprising the background image light and the zero-order light towards a spatial light modulator (SLM)

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS20260003323A1Providing uniform background image illumination with zero-order light from a phase light modulator to a spatial light modulator
Publication Date: 2026.01.01 TEXAS INSTRUMENTS INC
  • US20260003323A1 patent drawing
  • US20260003323A1 patent drawing
  • US20260003323A1 patent drawing

AI summary

A method includes modulating, by a phase light modulator (PLM), incident light to produce background image illumination comprising background image light and zero-order light that is directed towards a first lens array; projecting, by the first lens array, the background image light towards a second lens array; projecting, through an optical tunnel extending between the first lens array and the second lens array, the zero-order light towards an embedded lens in the second lens array; projecting, by the second lens array, the background image light towards focusing optics; projecting, by the embedded lens, the zero-order light towards the focusing optics; focusing, by the focusing optics, light comprising the background image light and the zero-order light towards a spatial light modulator (SLM); and modulating, by the SLM, the focused light to project an image.