Zero-Thickness Interface Elements for Hydraulic Fracture Simulation

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Solution Overview

Problem

Numerical modeling of hydraulic fractures faces challenges due to the discontinuous nature of fracture propagation and strong coupling between fluid and mechanical behavior, as existing methods struggle to predict fracture opening and branching without predefining fracture geometry in the numerical mesh.

Innovation Solution

A computer-implemented method using zero-thickness interface elements within the Finite Element Method to simulate coupled geomechanical and fluid flow behavior in porous media, allowing fractures to develop spontaneously during computation along predefined potential paths, without requiring preexisting fracture geometry in the mesh.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If preexisting fracture geometry is imposed in the numerical mesh, then the simulation can represent known fracture paths, but the method cannot predict fracture opening or fracture branching

Engineering Contradiction:
Improvefracture path prediction accuracyVSAvoidmesh structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The method pre-positions zero-thickness interface elements along potential fracture paths before the simulation begins. These elements are strategically placed based on geological knowledge and stress field analysis, allowing the fracture to develop spontaneously during computation rather than requiring complete predefinition of the final fracture geometry

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The zero-thickness interface elements transition from a closed state (representing intact rock) to an open state (representing fracture) based on the evolution of effective stress conditions during the simulation. This dynamic behavior allows the fracture to propagate spontaneously when material strength is reached, rather than following a fixed predefined path

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If zero-thickness interface elements are used to allow spontaneous fracture development, then fracture propagation can be predicted without predefining geometry, but fluid pressure discontinuities and localized flow lines become more complex to represent

Engineering Contradiction:
Improvefracture path adaptabilityVSAvoidfluid flow modeling complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The zero-thickness interface elements serve multiple functions simultaneously: they represent mechanical discontinuities for stress analysis, fluid conduits for flow simulation, and transition zones for coupled hydro-mechanical behavior. This multi-functionality allows the same element to handle both mechanical fracture propagation and fluid pressure discontinuities without requiring separate modeling approaches

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The zero-thickness interface elements act as intermediaries between the continuum medium and the fracture zone. They mediate the transition from intact rock to fractured rock, allowing smooth coupling of fluid flow and mechanical stress while representing the discontinuous nature of the fracture. The elements provide a mathematical bridge that handles the singularity of fluid pressure discontinuities

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the mesh resolution is increased to capture complex fracture structures, then fracture trajectory prediction improves, but computational cost increases

Engineering Contradiction:
Improvefracture trajectory precisionVSAvoidcomputation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The domain is segmented into standard continuum elements and zero-thickness interface elements along potential fracture paths. This segmentation allows the model to focus computational resources only where fractures are likely to occur, rather than requiring fine mesh resolution throughout the entire domain. The interface elements capture fracture behavior with minimal computational overhead compared to fully resolving the fracture geometry with standard elements

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10571603B2Method implemented in a computer for the numerical simulation of a porous medium
Publication Date: 2020.02.25 REPSOL SA
  • US10571603B2 patent drawing
  • US10571603B2 patent drawing
  • US10571603B2 patent drawing

AI summary

The object of the invention is a method implemented in a computer for the numerical simulation of a porous medium that may comprise multiple interacting hydraulic fractures in continuous or naturally fractured medium. The method calculates numerically the propagation of a crack, or set of cracks, for instance under the fluid pressure imposed artificially through a well or perforation in a rock mass. This is accomplished by using the Finite Element Method and the special elements named zero-thickness interface or joint elements in the specialized literature, which are pre-inserted along all potential crack paths in the rock mass (pre-existing natural and artificial fractures plus main potential new fracture paths).