Z-flying focal spot CT reconstruction without dataset combination

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Solution Overview

Problem

Current z-flying focal spot (zFFS) reconstruction algorithms for computed tomography (CT) systems face limitations in field-of-view (FOV) and accuracy, particularly for voxels outside the limited FOV, due to assumptions about ray stacking and geometric spacing, leading to inaccuracies and artifacts in image reconstruction.

Innovation Solution

A new reconstruction method that acquires and processes datasets from two focal spots separately in fan geometry without combining them into a single geometry, using a weighted re-binning and back-projection algorithm to maintain native geometry and achieve equal spacing of rays along the z-axis, allowing for improved image reconstruction beyond the limited FOV.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If datasets from two focal spots are combined into one dataset with interleaved sampling, then the field of view is limited to approximately 200 mm, but the reconstruction can be performed using regular single focal spot geometry

Engineering Contradiction:
Improvefield of viewVSAvoidreconstruction accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent divides the reconstruction process into separate handling of datasets from different focal spots. Instead of combining all data into a single interleaved dataset, the method processes each focal spot's data independently through separate re-binning operations, then combines the reconstructed images. This segmentation avoids the FOV limitations and geometric assumptions required by interleaved sampling methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from combining data in the z-dimension (interleaved sampling along the axial direction) to combining data in the image space dimension after separate reconstructions. By performing independent reconstructions for each focal spot and then combining the resulting images, the method operates in a different dimensional space, avoiding the geometric constraints of z-dimension interleaving.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If interleaved sampling is used to combine datasets from alternating focal spots, then the data can be processed with regular single focal spot geometry, but geometric spacing assumptions are violated for voxels outside the limited FOV

Engineering Contradiction:
Improvereconstruction simplicityVSAvoidreconstruction accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent segments the reconstruction process into independent stages for each focal spot. Each dataset is re-binned and reconstructed separately using appropriate geometric corrections for its specific focal spot position, rather than forcing all data into a single geometric model. This maintains operational simplicity while improving accuracy through targeted geometric handling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by using focal-spot-specific re-binning parameters and geometric corrections tailored to each focal spot's unique position and characteristics. Each dataset undergoes processing optimized for its particular geometry, rather than applying a uniform geometric model to all data, thereby maintaining accuracy across different FOV regions.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If zFFS strategy is used to increase sampling rate in z-direction, then axial resolution and z-direction sampling are improved, but image reconstruction artifacts increase with conventional interleaved methods

Engineering Contradiction:
Improveaxial resolutionVSAvoidimage artifacts
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent segments the zFFS data processing into separate reconstruction streams for each focal spot. By independently re-binning and reconstructing data from each focal spot using geometry appropriate to that specific focal position, the method preserves the high axial resolution benefits of zFFS while avoiding the artifacts that arise from incorrect geometric assumptions in interleaved reconstruction methods.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed method enhances image reconstruction accuracy and reduces artifacts, enabling imaging of voxels beyond the previous FOV limitations, as validated with offset zFFS scans of a physical head phantom, and maintains image quality for larger fields of view.

Implementation Method 1

the x-ray tube generates high speed electrons from the filament. The electrons fly toward the positive target anode, in which the energy of the electrons is converted to X-rays

Methodology Applied
Scientific EffectElectron impact X-ray generation: Electron Impact Desorption

Implementation Method 2

the scintillation crystal absorbs x-rays and converts the absorbed energy into visible light

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 3

A photodiode is used to convert the light to an electric current

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10602993B2Image reconstruction for Z-flying focal spot tomography
Publication Date: 2020.03.31 FMI MEDICAL SYST CO LTD
  • US10602993B2 patent drawing
  • US10602993B2 patent drawing
  • US10602993B2 patent drawing

AI summary

A computed tomography (CT) system includes a rotatable gantry having an opening to receive an object to be scanned, an x-ray tube having an anode, the x-ray tube positioned on the rotatable gantry to generate x-rays from a first focal spot at a first z-location, and from a second focal spot at a second z-location, a pixelated detector positioned on the rotatable gantry to receive the x-rays from the first z-location and from the second z-location, and a computer. The computer is programmed to acquire a first dataset in a fan geometry at a first z-location, acquire a second dataset in the fan geometry at a second z-location, and reconstruct an image based on the first dataset and the second dataset, wherein the reconstruction is performed without combining the first dataset and the second dataset into one dataset with a single geometry from which the image reconstruction is performed.